Installation Instructions - Novoferm Novomatic 403 Instrucciones De Montaje

Installation instructions

Please read these instructions carefully
prior to installation!
Installation should only be carried out by
persons qualified to do so!
Incorrect installation can put the safety of
persons at risk!
In the case of improper installation, the
manufacturer's guarantee becomes void.
Preparations for installation
1. To allow mains connection, a socket must be
available on site - the supplied mains
connecting cable is 80 cm long.
2. Check the stability of the door. Retighten the
screws and nuts on the door.
3. Check that the door is running smoothly and
is in good working order. Lubricate shafts
and bearings. Check the pretension of the
springs and if necessary re-adjust.
4. Establish the door's highest point of travel
(see figure 6).
5. Close the door and disable any existing
locks out of operation, if necessary
dismantle.
6. For garages without a second entrance, an
emergency release is required (accessory).
7. If a wicket pass door is included, fit the
wicket door contact.
8. Insert the light bulb into the operator and
fasten the lamp cover with 2 screws 4.2 x 50.
0 0
The following tools are required
- Drilling machine with
10mm masonry drill
4mm metal drill
- Metal saw
- Spanner, sizes 10, 13 and 17 mm
- Slotted screwdriver, width 3 mm
- Phillips screwdriver, size 2 x 100
- Spirit level
Attention: Check the supplied screws and
wall plugs prior to use to ensure that these are
suitable for the structural conditions on site.
1 1
Supply package = complete set
Items 2 - 9 are pre-assembled.
1 - Operator head including
40W light bulb,base E27
2 - Chain sprocket
3 - Boom, operator side
4 - Carriage
5 - Toothed belt or chain
6 - Deflection roller
7 - Connector
8 - Boom, door side
9 - Tensioner
10 - Wall bracket
11 - Door connector attachment
12 - Linking bar
13 - Central support
14 - Bag of screws
15 - Hand transmitter including
alkaline battery 23A, 12V
16 - Support straps
17 - Telescopic fitting for sectional doors
(accessory)
2 2
Overview
3 3
Boom
Remove the packaging and fold out the boom
to its full length.
Push connector (7) centrally over the joint.
4 4
Fastening the boom to operator head
Slot boom (as illustrated) with chain sprocket
(2) onto the operator shaft (1a) and screw
down with the 4 self-tapping screws.
Retain these installation, operating and maintenance instructions for the full duration of the operator's service life!
5 5
Fitting the door connector attachment
5a 5a
The enclosed door connector attachment
is suitable for all Novoferm up-and-over doors
and Novoferm Iso20 sectional doors
Position door connector attachment (11)
centrally on the top edge of the door leaf.
Mark fixing holes and drill using 4 mm metal
drill (max. drilling depth 10 mm) or use the
existing drill holes. Screw on attachment using
enclosed self-tapping screws 6.3 x 16 (4 - 6
screws up-and-over door, 6 screws - iso20).
5b 5b
For other sectional doors, use telescopic
fitting (17) (accessory).
6 6
Attaching the wall bracket
To ensure that the door can run freely
underneath the boom, distance "x" must be
greater than 20mm. Choose distance "x" so
that the angle of the linking bar does not
exceed 45° (see figure 11).
Mark the door's highest point of travel "a" plus
distance "x" on the lintel.
Hold wall fastening (10) at the total height ("a"
+ "x") vertically over the door connector
attachment and mark the fixing holes. Using
10mm masonry drill, drill holes for wall plugs
and screw the wall bracket onto the wall.
7 7
Suspending the boom from the ceiling
Attach central support (13) to boom (8) in front
of the connector (7).
8 8
Support straps
Positioning the prefitted operator at an angle
to the door, screw to wall bracket (10). Lift up
operator, making sure that it cannot fall down,
and align in such a way that the boom runs
horizontal and parallel between the door
tracks.
9 9
Establish the length of the support straps
for the operator head and the central support.
If necessary, shorten using a saw, and then
screw in place.
Note: Before starting any drilling, cover over
boom and operator head to protect them from
drilling dust.
Mark fixing points on the ceiling, drill 10mm
holes for plugs and screw on support straps.
10 10
If the toothed belt or chain appear to be too
slack, slight retensioning may be required. It
may be necessary to take up the slack by
adjusting the support straps.
11 11
Connecting the door connector
attachment to the carriage
Place linking bar (12) between carriage (4)
and the door connector attachment (11) and
connect at both ends with the bolts. Provide
bolts with security clips. Attach security clips to
bolts.
12 12
Disengaging the carriage
To carry out further work, it may be necessary
to disconnect the operator from the door by
pulling the pull cord on carriage (4) and move
the door manually.
Note: If the door is to be operated manually for
a longer period of time, then the locking pin
must be removed from parking position (a) on
the left and with the pull cord in locking position
(b).
To relock, return the locking pin into the
parking position (a) on the left and restore the
connection between the operator and the
door. On the next movement, the carriage
13 13
Aligning the aerial / Connecting plan
Note:
- It is essential to pull out the mains plug
b e f o r e o p e n i n g t h e
- Do not connect any live leads, only
connect potential-free buttons and
p o t e n t i a l - f r e e r e l a y o u t p u t s .
- Finally, re-place the cover and screw
down.
- Before using the operator for the first
time, it must be tested to make sure that it
is working properly and safely (see
section on Maintenance / Checks)).
E - C o n n e c t i n g t h e
On the housing exit, angle the aerial
down to the right by approx. 90° (as
illustrated below).
If using an external aerial, the screen is
to be connected to the adjacent shield
terminal (F, right).
F - Connection for external impulse generator
(accessory, e. g. key switch or digital
coder)
G- Input STOP A
Connection for safety devices (accessory,
e.g. wicket door contact). A break at this
input end causes the operator to stop or
p r e v e n t s i t f r o m s t a r t i n g u p .
H - Input STOP B
Connection for safety devices
(accessory, e.g. one-way photocell). A
break at this input end causes the
operator to automatically change
direction during the closing cycle.
I - Voltage supply 24 V ~
(e.g. for one-way photocell), connection
can take a maximum load of 100 mA.
J - P l u g - i n b a s e f o r r a d i o r e c e i v e r
K - Connection for external lighting (with
earth) or signal light (protection class II,
max. 500W).
Impulse generators and external
safety devices
If there is an increased need for personal
safety, in addition to the operator's internal
force limit we recommend installing a one-way
photocell (see connecting plan figure 13 ((I)
(H)). Further information on our range of
accessories can be found in our sales
literature. Consult your specialist dealer.
Dismantling the operator
1. Pull out the mains plug and disconnect all
existing terminals.
2. Disconnect door and operator. Fix door.
3. Proceed according to points 3 to 14 of the
Installation Instructions but in reverse
sequence.
GB
c o v e r !
a e r i a l