RAMSEY WINCH DCG-200 Serie Manual De Operacion, Servicio Y Mantenimiento página 13

17. Press bearing (item #24) onto worm (item #23). NOTE: Be sure thick shoulder
of bearings outer race (side with manufacturer's name and part number) is out,
away from worm threads. Press bearing and worm into gear housing. Slip gas-
ket (item #43) onto bearing cap (item #6). Use four capscrews (item #29) to
secure cap to gear housing. Torque capscrews to 7 ft-lbs. (9.4 Nm) each.
Attach solenoid assembly (item #2) to gear housing. Use two (item #34) cap-
screws and three (item #30) capscrews with three flatwashers (item #40).
Tighten capscrews to 7 ft-lbs. (9.4Nm) each. Insert plug (item #56) into tapped
hole of cover. Permatex may be applied to threads to help prevent oil leakage.
TIGHTEN plug securely.
18. Press bearing (item #24) onto worm and into worm gear housing. NOTE: Be sure
thick shoulder of bearings outer race (side with manufacturer's name and number) is
out, away from worm threads. Place gasket (item #43) onto spur gear housing
(item #16). Secure spur gear housing to worm gear housing using four capscrews
(item #33). Torque capscrews to 7 ft-lbs. (9.4 Nm) each.
Mount motor (item #51) to spur gear housing (item #16) using three lockwashers
and nuts (items #39 & #41). Attach solenoid cables to motor terminals. Tighten all
nuts securely.
19. Place snap ring (item #65) over end of worm shaft (item #23) and set into
snap ring groove. Insert key (item #19) into keyway of worm shaft. Place
thrust washer (item #68) over each end of spur gear shaft (item #21). Set
spur gear shaft assembly into bearing of spur gear housing. Slide gear (item
#12) and (item #68) thrust washer over end of worm shaft (item #23).
Insert pins (item #57) into cover (item #9). Place gasket (item #44) onto
cover. Attach cover and gasket to spur gear housing using twelve cap-
screws (item #28). Torque capscrews to 8 ft-lbs. (10.8 Nm.) each.
Insert plug (item #54) into bottom of spur gear housing. Permatex may be
applied to threads to help prevent oil leakage.
Remove reducer and fitting (items #50 & #53) from top of spur gear hous-
ing. Pour 1/2 pint of SAE 20 weight motor oil into spur gear box. Replace
reducer and fitting into top of spur gear housing. Tighten reducer and fitting
securely.
20. Attach mounting angles (items #4 & #5) using six capscrews
(items #32) with lockwashers and capscrews (items #35 & #31).
Torque capscrews to 34 ft-lbs. (46 Nm.) each. Insert plug (item
#54) into bottom of gear housing. Permatex may be applied to
threads to help prevent leakage.
Pour 3/4 pint of E.P . 140 gear oil into housing thru hole in top of
housing. Insert relief fitting (item #50) into reducer (item #53).
Reducer should then be placed into hole on top of gear housing.
Tighten fitting and reducer securely.
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