SAFETY CRITERIA
1
Attention: before beginning the installation it is absolutely necessary to read all
this manual.
2
Verify that the technical features of the actuator fit your installation needs.
3
Moreover verify that:
• The gate hinges are in good conditions and perfectly lubricated.
• The gate has mechanical stops in opening and closing.
INSTALLATION ADVICE
Connections:
•
See the "Functional Scheme" and refer to the control board scheme.
•
The electric cable which exits from the actuator must not be tight, but it has to do
an ample curve towards the bottom in order to avoid water reflux inside the
actuator. (Fig. O)
•
All connections must be done when the device has no power supply.
•
You may need a omni polar breaking device (the cables must measure at least 3
mm) Always protect the power supply using a 6A automatic switch, or a 16A
single-phase switch with fuses.
•
The power supply lines to the motors, to the control unit and to the accessories
must be separated to avoid interferences which could generate problems to the
system.
•
Any equipment (either of control or safety) in case connected to the control unit
must be tension free.
Spare parts:
•
Use original spare parts exclusively.
•
Get rid of batteries putting them with industrial rubbish and not with domestic
rubbish. (Law n. 475/88)
Installation:
•
In order to correctly use the product and to exclude the possibility of injury or
damage, refer to the "General instructions" page, which is a part of this manual.
•
The use of this equipment must observe the safety standards in force in the
country where it is installed, as well as the standards governing proper installation.
Warranty:
•
The warranty given by the manufacturer becomes invalid in cases of: tampering,
carelessness, improper use, lightening damage, power surges or use by
unqualified personnel.
•
The warranty will also become invalid in the following cases:
If the instructions given in the manuals supplied with the product are not
respected. The application of a part in a manner different from current legislation
or the use of spare parts which are unsuitable and/or not approved by
manufacturer.
•
The manufacturer cannot be considered responsible for damages due to improper
or unreasonable use.
INSTALLATION INSTRUCTION SEQUENCE
1
Before starting the installation, analyse the risks referring to the chapter "General
instructions", which is part of this manual, fill in the technical table and eliminate the
risks. In case there are still some risks, use security systems during installation.
2
Verify the security laws written in the chapter
instructions".
3
Control all the components.
4
Identify the fixing point on the pillar and on the gate.
5
Verify measure "D".
6
Adjust brackets BR-A or BR-B as needed
7
Fix the actuator to the bracket
BR-A or BR-B
8
Release the actuator.
9
Fix the brackets
BR-C or BR-D
10 Fix the final part of the actuator STILO (piece n. 35 in the list of parts) to the bracket
BR-C or the driving pivot of the STILO S to the bracket BR-D.
11 Stretch the cables as in the "Functional scheme".
12 Connect the control unit and all accessories.
13 Program the radio receiver.
14 Program the "WORKING TIMES"
In case of anomalies, see the chapter "Anomalies and Suggestions" in "General
instructions". If you do not find any solution call the nearest Assistance Centre.
BLOCKED ACTUATOR
The actuators are blocked.
The electric lock must be installed on the wing that opens first and must be connected with
the terminals of the control unit.
Position of the electric lock: (Fig. C).
Position 1: Lock between the wings.
Position 2: Lock on the floor.
( In this case the use of the bolt is not essential)
Remember to remove the lock of the gate (or at least leave the lock in open position) and
take away all the bolts.
RIGHT OR LEFT ACTUATORS (Fig. D)
The motors are supplied in one version, suitable to both left or right installation.
HOW TO DETERMINE FIXING MEASURES
Gate fixed in the middle of the pillar
In this case the maximum opening angle of the gate is 90°.
The best thing to do is to put the fixing brackets at the measures indicated in the table
above picture A and B .
These quotes are calculated in order to obtain an average tangential speed that does not
exceed 12 m/minute
.
Gate fixed on the edge pillar
In this case the gate can open with an angle superior to 90° (max. 120°)
-
The best thing to do is to put the fixing brackets at the measures indicated in the
table above picture A and B.
-
To make the wing open with a bigger angle, measure A must be superior to
measure B.
The best solution can be obtained increasing measure A of the same dimension of
which measure B must be diminished.
"Security Criteria" in "General
.
.
to the gate.
(Fig. A)
(Fig. B)
HEIGHT OF INSTALLATION
Calculate the height of the installation of the actuator according to the gate's shape and
to the possibilities of fastening. (Fig. G)
a)
If the gate has a big structure you can put the actuator at any highness with no
limits.
b)
If the structure is light it is necessary to keep the actuator the nearest possible to
the middle of the gate (in height).
Position 1
Central beam of the gate
Position 2
Stiffen of the gate
FIXING OF BRACKETS
Bolt or weld the bracket
BR-A or BR-B
the measures A and B refer to the gate hinges axis and to the actuator's rotation axis.
In case of fastening by expansion bolts, use Ø 13 mm metal bolts and place the bolt at
no less than 30÷35 mm from the pillar's corner, to avoid breaking of corner. (Fig. H)
In case of masonry pillars, use chemical or resin bolts or stone the bracket.
-
Be careful in using bracket BR-A (Fig. E) which is in two versions: bracket BR-A
right end bracket BR-A left, they should be used with their actuator; left or right.
-
Fasten the actuator to bracket BR-A as indicated in "Fig. I", please pay attention
that the threaded hole of the rotating pivot BR-A must be turned down.
BRACKETS
In case of particular installations it is advisable to use brackets
Each bracket is made up of 1 a squared plate, dimensions 130x130x6 mm, with 4
holes of Ø12 mm and 1 bracket 112x94x55 mm with 3 holes of Ø 12 mm.
How to fix brackets BR-B:
-
Screw the plate to the pillar using strong bolts.
-
Weld the bracket to the plate as indicated in Fig. F
Remember that the measures A and B refer to the gate hinges axis and the operator's
rotation axis.
FIXING OF FRONT BRACKET
STILO S operators (version with alum. tube).
Determine the position of bracket BR-D as follows:
-
Close the gate's wing.
-
Release the actuator.
-
Move forward the front pivot of the actuator until it reaches the position of limit
switch in opening .
Leave 20mm of space between the pivot and the actuator end. (Fig. L)
-
Fasten bracket BR-D to the front pivot of the actuator as indicated in "Fig. M"
keeping in mind that the threaded hole of the rotating pivot must be turned down
and that the dragging pivot milling must be placed longitudinally to the hole. (Fig. P)
-
Put the actuator on the gate's wing keeping it levelled and mark the position of
bracket BR-D on the gate.
-
Weld or bolt bracket BR-D to the gate.
-
Control that the drag pin has been positioned with the two sides of the milling in
parallel position to the button hole of the alum. tube as indicated in the "Fig. Q".
STILO operators (version with inox tube).
Determine the position of bracket BR-C as follows:
-
Close the gate's wing.
-
Release the gearmotor.
-
Completely rotate the ram up to maximum opening.
-
Retract the stainless tube approximately for 2cm.
-
Place the
BR-C
bracket into the ram with the PR1 pin and fixing (pict. L)
(NB: lower part)
-
Lean the
BR-C
bracket on the leaf keeping the ram perfectly horizontal (you may
better use a spirit-level) and fix the bracket with a screw or weld it.
NB: Check the manual opening of the leaf before definitively fixing the brackets
and make sure that the leaf opens completely.
MECHANICAL STOPS (Fig. D)
At this point you need to position the mechanical stops: first the wing's stop in closing
and then in opening phase.
EXTERNAL OPENING GATE
In case of external opening gate is possible to place the actuator on the internal side.
In this case the measure A (distance between the axe of the hinges and the rotation
axe of the actuator) has to be measured towards the centre of the gate, and it is
necessary to modify the bracket BR-B to adapt it to the new fixing position. (Fig. N)
In order not to reduce the length of the passage, the actuator can be positioned in the
superior part of the gate, at a height not inferior to 2 m.
You can find the position of the front bracket with the method indicated above, but with
the wing of the gate open.
Due to the motor's power, all fastenings must be very strong
HOW TO RELEASE THE OPERATOR
-
Insert the key (supplied in the kit) and rotate it clockwise of 90°. (Fig. S)
-
Pull the left motor's release handle towards the interior, pull the right motor's
release handle towards the gate.
BR-A / BR-B
on the gate's side pillar, keeping in mind that
BR-B
(Fig. F)
.
BR-B