Thermal Dynamics Victor AUTO-CUT 300 XT Manual De Operación página 110

Auto-cut 300 Xt
APÉNDICE 14: ESQUEMA DEL SISTEMA PG 1
1
(1)
1
2
IN1
(2)
1
2
IN2
(3)
A
1
2
IN3
CHASSIS GND
(1)
1
2
IN1
(2)
1
2
380-415
IN2
VAC (3)
1
INPUT
2
(Customer IN3
supplied
power cord
CHASSIS GND
must pass
B
through
ferrite core
AC SUPPRESSION
assembly.)
J50
L1
1
(1)
L2
1
(2)
L3
1
(3)
Earth
1
AC LINE
CHASSIS GND
C
(1)
1
2
IN1
(2)
1
2
IN2
(3)
1
2
IN3
CHASSIS GND
(1)
1
2
D
IN1
(2)
1
2
IN2
(3)
1
2
IN3
CHASSIS GND
(20)
(21)
(22)
CB1
ON / OFF
(FRONT PANEL)
16 A
E
SYSTEM BIAS
F2
F1
SUPPLY PCB
8A, 250V, SB
8A, 250V, SB
019X501900
AC INPUT
(86A)
1
2
3
4
(27A)
5
6
7
8
(85A)
9
(86B)
10
11
12
13
(27B)
14
15
16
17
(85B)
18
J60
J63
F
(43A)
Art # A-11956
1
APÉNDICE
2 3
(4)
EMI
FIL- 2
TER 1
PCB
OUT1
(5)
(7)
2
1
(8)
OUT2
(6)
2
GND2B
1
(9)
OUT3
Toriod Core
W2A
(4)
EMI
FIL- 2
(7) (7)
TER 1
W2B
PCB
OUT1
(5)
(8)
(8)
2
1
(9)
(9)
OUT2
W2C
2
GND2B Toriod Core
1
(6)
OUT3
PCB
(10)
J51
LT1
019X504000
1 1
2 2
3 3
4 4
(11)
5
6 PANEL AC INDICATOR
(12)
7
J52
8
LT2
9 1
10 2
11 3
(23)
12 4
GND
13
(13)
14
(24)
INTERNAL AC INDICATOR
(25)
LT1 & LT2
CHASSIS GND INPUT POWER
Toriod Core
NEON INDICATORS
Rear Panel & Internal
W1A
(20)
EMI
FIL- 2
(23) (23)
TER 1
W1B
PCB
OUT1
(21) (24) (24)
2
1
(25) (25)
OUT2
(22) W1C
2
GND2B Toriod Core
1
OUT3
(23)
(24)
EMI
FIL- 2
TER 1
(25)
PCB
OUT1
2 Toriod Core
1
OUT2
2
GND2B System Bias LEDs & Test Points
1
TEST POINTS LEDS
OUT3
TP1 SECONDARY GND D3, RED, MISSING PHASE
TP2 24VDC D4, RED, AC V HIGH
TP3 DC INPUT POSITIVE D14, RED, AC V LOW
TP4 VCC1 D26, GREEN, +12V PRI
TP5 VCC2 D30, GREEN, 24VDC
TP6 GATE D44, GREEN, T1 ON
TP7 PRIMARY GND
TP8 +12V PRIMARY
TP9 P ISOL GND
To J27 on CCM I/O PCB
J62
24 VDC
+24VDC 1
24 VDC
2
MISSING PHASE a
+ V
3
MISSING PHASE b
4
AC V HIGH a
5
AC V HIGH b
6
AC V LOW a
7
24 VDC_RET
8
24 VDC_RET
9
AC V LOW b
10
GND
VAC_IDA a
11
/ VAC_IDA b
12
VAC_IDB a
13
/ VAC_IDB b
14
230V 400V 480V ERR
/VAC_IDAb 0
/VAC_IDBb 0
Measure relative to TP1 (24VDC_RET)
"0" = 10-12V "1" = 24V
J61
VOLTAGE SELECTION
Wire #48 from J61-1 to:
J61-2 for 208-230 VAC
TO AUX TRANSFORMER
J61-3 for 400 VAC
(48)
(44A)
J61-4 for 480 VAC
TO J12
T1 PRIMARY
(Sht 2, A1)
2 3
4
INVERTER MODULE (IM) #3 (top)
J105B
IM #3 Section B
L9 AC INPUT
1
2
J104B
1
2
J103B
1
2
019X502700
J105A
IM #3 Section A
L8
AC INPUT
1
2
J104A
1
2
J103A
1
2
019X502000
INVERTER MODULE (IM) #2 (middle)
J105A
L6
AC INPUT
1
2
J104A
1
2
J103A
1
2
019x502000
INVERTER MODULE (IM) #`1 (bottom)
J105B AC INPUT
MAIN PCB LEDS
L5
1
D3, RED, CAP
2
IMBALANCE
J104B
D4, GREEN, READY
1
2
CAP BIAS PCB LEDS
J103B
D6, GREEN, -12V
1
D11, GREEN, +12VP
2
019x502700 D13, GREEN, +12V
J105A
AC INPUT
L4
1
2
J104A
1
2
J103A
1
2
019x502000
Component Locations (not including PCB components)
CB1 Circuit Breaker /ON/OFF SW, 15A 480V
(Sht 1, E1)
CB2-4 Circuit Breaker, 5A, 250V (Sht 2, B3)
F1, 2 Fuse, 8A, 500V, S.B. (Sht 1,E1)
FAN1,2 Fan, Heat Exchanger , 230 VAC (Sht 2, D2)
FL1 Flow meter, pulse output (Sht 2, B2)
FS1 Flow SW, 0.5 GPM (3.8 lpm), N.O. (Sht 2, A2)
HCT1 Current Sensor, Hall Effect 200A, Work Lead
(Sht 1, C8)
(Sht 2, E3)
K1 Relay, 24VAC, Inrush Control, (Sht2, B9)
L1 Inductor, (Sht 1, B7)
(29)
L3-9 Toriod Core Common Mode Ind (Sht1 B8, A-D3)
(30)
LS1 Level Switch, Coolant Tank (Sht 2, A3)
(31)
LT1, LT2 Indicator, Neon, 250V, AC Volts Present
(32)
(Sht 1, B2 & C2)
(33)
M1 Motor, Pump, ½ hp 230VAC, 50/60 Hz, 1Ph
(34)
(Sht 2, C2)
(35)
MC1 Relay, 120VAC, Inrush, coil (Sht2, B9)
(36)
contact (Sht2, A1)
(37)
MC2 Relay, 120 VAC, Fan Control, coil
(38)
(39) (Coil at Sht 2, A7)(Contacts at Sht 2, D1)
(40) MC3 Relay, 120 VAC, Pump Motor Control, coil
(41)
(Coil at Sht 2, A7)(Contacts at Sht 2, C1)
(42)
R2 Inrush, 4.7 Ohm, 30W (Sht2, A1)
SA1-4 Snubber, Contactor & Relay coils
(Sht 2, A8 & A9)
1 0 1
0 1 1
T1 Aux Transformer (Sht 2, B2)
TB4 Terminal Block (Sht 1, C9)
TS1 Temperature Sensor, NTC, Coolant Return
(Sht 2, A5)
TS2 Temperature Sensor, NTC, Ambient (Sht 2, A5)
W1 Contactor , Input (Coil Sht 2, A8), (Contacts C2)
W2 Contactor , Input (Coil Sht 2, A8), (Contacts A2)
4
A-32
5
IM #2 Section A (lower)
IM #1 Section B (upper)
CONTROL PCB LEDS
D1, RED, INV FLT
D14, RED, OVER TEMP
D24, GREEN, PWM ON
D32, RED, PRI OC
IM #1 Section A (lower)
WORK (+)
5
Manual n.º 0-5290ES