OcCre LISBOA Instrucciones De Montaje página 4

ASSEMBLY INSTRUCTIONS BARCELONA
PHOTOS 1 & 2. Assemble and glue the fronts of the passenger platform 2 to the floor 1. Stain the pieces 1 and 2 Sapelli. Glue
the crossbeams 3 underneath it. Use white glue.
PHOTO 3. Assemble the single seats using pieces 4, 5, 6, 7 and 8, and the double seats using pieces 6, 9, 10 and 11. Use
quick-drying glue for this task. Mark lines on the seats and backrests, leaving the same distance between the lines at all times.
Bear in mind the left- or right-hand side positioning.
PHOTOS 4 & 5. Glue the benches into the corresponding fittings on the floor. Put the outer side pieces 12 in place, using quick-
drying glue. You will use these pieces to form the curved section of the sides, with the lining strips 13. This should require
exactly six strips. However, if this is not the case, fill in any gaps with a piece of strip or sand down any excess bits as needed,
to form an even wall. Use quick-drying glue and nails A for this task. Finally, assemble and glue the sides 14 on the inside, so
that they are well aligned and centred with the exterior sides 12. Stain the inside in a Sapelli tone and varnish it.
PHOTO 6. Cut out and glue the signs 15 and 16 above the doors.
PHOTO 7. Glue in the window reinforcements 17. Fill in and sand the surface of the sides until it is completely smooth. Paint the
window frames white, and glue the glasses 18 into the inside of the platform. Put the beams 19 into place. Paint the parts using
the step-by-step photos of the sample shown on page 7 as a guide.
PHOTO 8. Paint the outside blue. Stain the pieces 20 Sapelli. Glue the front window frames 20 into place. Next, from the inside,
glue the glasses 21 to the window frames. Put the window bars 22 into place, leaving a space of approximately 5 mm between
the bars. Cut out and carefully adhere the decorative borders 23, 24, 25 and 26.
PHOTOS 9 – 11. Cut out and carefully adhere the decorative borders 27, 28, 29 and 30. Assemble and glue the sides of the
upper roof 31. On the inside of these pieces, glue in the latticework 32 and 33 and the glasses 34. Finally, glue in the beams 35.
Glue the glasses 37 to the frames 36, and the whole assembly to the doors 38. Paint the doors blue on one side, and adhere
the decorative borders 39 to them. Put the locks 40 into place.
PHOTOS 12 & 13. On the access platforms 41, you will now build the control panels using pieces 42, 43 and 44. Round these
pieces until they are even with the corresponding part of their supports 45. Stain the pieces 41 and 47 Sapelli. Paint the control
panels and glue on the decorative borders 46. Glue on the fronts 47, which should be centred perfectly. Use six strips 48 to form
the curved part of the access platforms.
PHOTO 14. Assemble and glue the upper fronts 49. To the sides of these pieces, glue the reinforcements 50, followed by the
corner windows 51, forming a 90º angle between them. Finally, glue in the joint strips 52. Glue the joint strip pieces 53 to the
ends of the lower part and beneath the side window pieces 51. Glue in the trim 54, adapting it to the shapes of the vehicle.
PHOTOS 15 & 16. Glue the beams 56 to the roof supports 55 at the specified distances. Make two Ø 1,5 mm holes in the front
beam, at the specified distances. Nail and glue in the roof supports and beams. Paint the windows in white, the upper part of the
control panels in a metallic grey, and the rest in blue. Put the central window glasses 57 and side window glasses 58 into place.
Position the brake lever 59 and brake wheel 60 to the right of the control panel. Run the chain 61 over the wheel axle and insert
it into the ends through the holes in the floor. We recommend fastening the chains beneath the floor with adhesive tape until
everything is in finally in place, so that they do not get in the way while working with the other pieces.
PHOTO 17. Glue the auxiliary box 62 to the left side of the panel, and above the panel, the tool box 63. Glue the lever base 64
to the panel, and in the centre of it, the levers 65. Fit the bars 66 into position, between the holes of the roof beam and those of
the floor. Glue or weld the curved bars 67 and to them the bar reinforcement 68, and paint them white.
PHOTOS 18 & 19. Glue the joint strips of the windows 69 to the upper section of the fronts. Cut out and glue the decorative
borders 70 and 71, the coats of arms 72, the tram numbers 73 and the logotypes 74. Line the roof with the lining strips 75. You
may line the long sections in two segments, yet bear in mind that the seam between them must be positioned in the centre of a
beam. Use the lining strips 76 to line the upper roof, allowing them to protrude approximately 5 mm, both in the front and in the
rear. Sand and varnish the roof and upper roof. Glue on the joint strips 77, adapting them to the contour of the vehicle, and paint
them white.
PHOTOS 20 & 21. Use pieces 78, 79 and 80 to form the chassis. Assemble and glue the half cylinders 82 to each side of the
beams 81. In the centre of each false cylinder that you have just formed, drill a ø 1.5-mm hole.
PHOTO 22. Run a beam axle 83 through the holes previously made in the ends of each beam. Insert the long springs 84, and
lower the axles until they abut against the structure. Run the axles through the holes in the centre and insert and glue some
short springs 85 and the transverse supports 86 that need to be connected, onto the axles of the other beam. Next, insert and
glue other short springs 85 and the horizontal axle supports 87.
PHOTO 23. Glue in the safety fender bases 88. Bear in mind that there are two for the right and two for the left. Insert the leaf
springs 89 into the ends of the beams and adhere them to the chassis structure. Paint the parts using the step-by-step photos of
the sample shown on page 7 as a guide.
PHOTOS 24 & 25. Assemble and glue the brakes 91 onto the brake shafts 90. Position and glue the brake systems, using the
brake shaft supports 92 to fasten them to the structure. Glue one short spring 85 to each end of the hubs 93 and paint them in
metallic grey. Assemble and glue the wheel hubs us show the picture.