Table A
Cord/
cable
Bushing
Bushing
jacket
Wire
range for
range for
cut
Assembly
size
extra hard
Type P
back
amps
(AWG)
usage cord
cable
(In.)
30
10, 8
0.340 - 1.375
0.400 - 1.375
1-3/4
60
8, 6, 4
0.440 - 1.375
0.500 - 1.375
2-1/4
100
4, 2
0.875 - 1.906
0.875 - 1.906
2-3/4
150 (CD)
2, 1, 1/0
0.875 - 1.906
2-3/4
150 (DE)
2, 1, 1/0
1.250 - 2.187
2-3/4
NOTE: Eaton's Crouse-Hinds series PowerMate products are
intended for use with UL Listed and CSA certified flexible cord
or cables rated for type SO extra hard usage for hazardous
locations, and Type P cable for ordinary locations, per the
National Electrical Code
, and Canadian Electric Code.
®
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, when removing
the outer cord jacket, DO NOT cut into or damage the
insulation on the individual conductors. DO NOT damage
the conductor when removing the insulation.
Table B
Bushing
Cord/cable
layer
Reversible
Amp size &
diameter
Grommet
(rubber
clamp
cat. no.
range (in.)
I.D. (in.)
section)
position
30 amp
0.397 - 0.630
0.63
1+2+3+4+5
1
0.630 - 0.820
0.82
1+2+3+4
1
CCP30xxBC
0.820 - 1.020
1.02
1+2+3
2
CRC30xxBC
1.020 - 1.200
1.20
1+2
3
1.200 - 1.375
1.38
1
3
60 amp
0.440 - 0.630
0.63
1+2+3+4+5
1
0.630 - 0.820
0.82
1+2+3+4
1
CCP60xxBC
0.820 - 1.020
1.02
1+2+3
2
CRC60xxBC
1.020 - 1.200
1.20
1+2
3
1.200 - 1.375
1.38
1
3
100 amp
0.883 - 1.100
1.10
1+2+3+4
1
1.100 - 1.300
1.30
1+2+3
1
CCP10xxBC
CRC10xxBC
1.300 - 1.630
1.63
1+2
3
1.330 - 18.880
1.88
1
3
150 amp
0.883 - 1.100
1.10
1
1.100 - 1.300
1.30
1
CCP150xxCD
CRC10xxCD
1.300 - 1.630
1.63
3
1.330 - 1.880
1.88
3
150 amp
1.250 - 1.300
1.10
1
1.300 - 1.630
1.30
1
CCP150xxDE
CRC10xxDE
1.630 - 1.880
1.63
3
1.880 - 2.190
1.88
3
IF 1834 • 03/17
Copyright © 2017 , Eaton's Crouse-Hinds Division
TABLES A, B, C
To reverse cable clamp, just remove screws, flip over and
replace screws. Permits a wider cable range. Convenient in
installations having different cable sizes.
Wire strip
length
1/2
Position 1
Position 2
Strip gauge
Table C
on insulator
Strip gauge
Assembly
Required contact
on insulator
amperage
screw torque (in.-lbs.)
Strip gauge
on insulator
30
Strip gauge
on insulator
60
100
150
NOTE: Do not solder pressure connection contacts.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, before engaging
this system, verify polarity correctness with a continuity
check. Correct polarity MUST be ascertained before using
the equipment.
Check the insulation resistance to be sure system does not
have any short circuits or unwanted grounds.
RUBBER SECTION
Rubber
kit
Rubber kit 1
30A and 60A units are formed using five (5) nested bushing
layers (Table B). 100A units are formed using four (4) nested
bushing layers (Table B). The bushing layer column shows the
1
layers needed to properly set the cable, based on the cable
diameter range (I.D.). Layers that are not needed should be
removed from the bushing kit.
1
4
3
1
2
1
2
30-60A kit
Rubber kit 2
150A units come with four (4) bushings that are not nested.
Select the appropriate bushing based on the cable diameter
range outlined in Table B.
2
POWERMATE TECHNICAL DATA
To avoid electrical shock or electrocution, a wire pattern
MUST be used so that the same color wire is put into
the same numbered contact opening in all plugs and
receptacles in the system. This requirement provides
Position 3
correct polarity for the system and eliminates possibilities
for equipment damage and/or personal injuries.
Grounding styles
Style 1:
30-60
40-80
50-100
50-100
Style 1 units ground the portable device and the plug via the
grounding conductor and the plug shell to the receptacle
housing. The receptacle is grounded by virtue of its being an
integral part of the conduit system.
Style 2:
Style 2 units with a metallic housing have an extra (grounding)
contact which forms a parallel circuit with the circuit formed
by the plug sleeve and receptacle detent spring.
Lockout/tagout procedure
Crouse-Hinds recommends following appropriate
lockout/tagout procedures as established by OSHA (or local
equivalent safety organization) and/or your organization.
MAINTENANCE
Electrical and mechanical inspection of all components must be
performed on a regularly scheduled basis, determined by the
4
environment and frequency of use. It is recommended that
inspection be performed a minimum of once a year.
3
To avoid electrical shock or electrocution, if any parts of the
plug or receptacle appear to be missing, broken or show
signs of damage, DISCONTINUE USE IMMEDIATELY.
Replace with the proper replacement part(s) before
continuing service.
100A kit
All statements, technical information and recommendations contained herein are based on information and tests we believe to
be reliable. The accuracy or completeness thereof are not guaranteed. In accordance with Eaton's Crouse-Hinds Division's
"Terms and Conditions of Sale, " and since conditions of use are outside our control, the purchaser should determine the
suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith.
Page 3
WARNING
To avoid electrical shock or electrocution, electrical power
SHOCK HAZARD
supply must be OFF before and during installation and
maintenance. Installation and maintenance procedure must
be performed by a trained and competent electrician.
•
•
•
•
•
•
In addition to these required maintenance procedures, we
recommend an Electrical Preventative Maintenance Program
as described in the National Fire Protection Association Bulletin
NFPA No. 70B.
To avoid electrical shock or electrocution, plugs (with
exposed contacts) must not be used as the power
source, as the user may come in contact with energized
contacts or other components while attaching locks or hasps
in the lockout/tagout hole provision.
Cat. No.
CCP-30
CCP-60
CCP-10
CCP-150
WARNING
SHOCK HAZARD
Eaton's Crouse-Hinds Division
1201 Wolf Street, Syracuse, New York 13208 • USA
Copyright © 2017
WARNING
SHOCK HAZARD
Inspect all contact wire terminals for tightness.
Discoloration due to excessive heat is an indicator of a
possible problem and should be thoroughly investigated
and repaired as necessary.
Clean exterior surfaces, making sure nameplates remain
legible.
Check tightness of all screws before using.
Inspect housing and replace those which are broken.
Check contacts for signs of excessive burning or arcing
and replace if necessary.
WARNING
SHOCK HAZARD
For use with receptacle series
EBBR, DBR, EPC, FSQ, FSQC
EBBR, DBR, EPC, FSQ, FSQC
EBBR, DR, EPC, FSQC
EBBR
IF 1834
Revision 1
New 03/17