Installation and Operating Instructions for
ATV/UTV Winch Synthetic Rope
Every pulling and lifting situation has the potential for personal injury. In
order to minimize that risk, we ask that you read this basic guide carefully.
Please familiarize yourself with the operation of your WARN
using it, and be constantly safety oriented. In this guide, we will set forth
many of the basic rules of safe operation. However, because every pulling/
lifting situation is different, your constant good judgment and consistent
focus on safety are of great importance. Always read and obey the Basic
Guide To Winching. Keep these instructions for future reference.
WARNING
• Never exceed the WLL of rope or shock load this rope.
• Never use this rope on a winch with a rated line pull greater than WLL of rope.
• Never exceed the maximum line pull rating for winch or 1800 lbs. line pull rating for synthetic rope, whichever is less.
Shock loads must not exceed this rating.
• Always know the Working Load Limit (WLL) of your rope.
• Always determine suitability of rope for a specifi c application.
• Never use a rope if Worn, Damaged, Abused, Overloaded or Improperly maintained.
• Never stand within the recoil (snapback) area.
• Never use rope over a rough surface without Chafe Protection.
• Never bend rope around unprotected, sharp corners.
• Always use a minimum of fi ve wraps of synthetic rope around the drum barrel to hold the load. The anchor puck is
not designed to hold the load.
©2012 Warn Industries, Inc.
89390A0
WARN® and the WARN logo are trademarks of Warn Industries Inc.
Warnings and Cautions
As you read these instructions, you will see
WARNINGS, CAUTIONS, NOTICES and NOTES.
Each message has a specifi c purpose. WARNINGS
are safety messages that indicate a potentially
hazardous situation, which, if not avoided could result
in serious injury or death. CAUTIONS are safety
messages that indicate a potentially hazardous
situation which, if not avoided, could result in minor
product before
or moderate injury. A CAUTION may also be used
®
to alert against unsafe practice. CAUTIONS and
WARNINGS identify the hazard, indicate how to avoid
the hazard, and advise of the probable consequence
of not avoiding the hazard. NOTICES are messages
to avoid property damage. NOTES are additional
information to help you complete a procedure.
PLEASE WORK SAFELY!
MOVING PARTS ENTANGLEMENT
HAZARD
Failure to observe these instructions could
lead to serious injury or death.
• Always ensure hook latch is closed and not
supporting load.
• Never apply load to hook tip or latch. Apply load
only to the center of hook.
• Never use a hook whose throat opening has
increased, or whose tip is bent or twisted.
• Always use a hook with a latch.
• Always ensure the operator and bystandnders are
aware of the stability of the vehicle and/or load.
• Always keep wired remote control lead and
power cord clear of the drum, rope, and rigging.
Inspect for cracks, pinches, frayed wires or loose
connections. Damaged components must be
replaced before operation.
• Always pass remote lead thru window when used
in vehicle.
MOVING PARTS ENTANGLEMENT
HAZARD
Failure to observe these instructions could
lead to serious injury or death.
General Safety:
• Always Know Your Winch. Take time to fully read
the Instructions and/or Operations Guide, and/or
Basic Guide to Winching Techniques, in order to
understand your winch and its operations.
• Never exceed winch or winch rope rated capacity.
Double line using a snatch block to reduce winch
load.
• Always wear heavy leather gloves when handling
winch rope.
• Never use winch or winch rope for towing. Shock
loads can damage, overload and break rope.
WARNING
• Never use a winch to secure a load.
• Never operate this winch when under the infl uence
of drugs, alcohol or medication.
• Never operate this winch if you are under 16 years
of age.
Installation Safety:
• Always choose a mounting location that is
suffi ciently strong to withstand the maximum pulling
capacity of your winch.
• Always use grade 5 (grade 8.8 metric) or better
hardware.
• Never weld mounting bolts.
• Always use factory approved mounting hardware,
components, and accessories.
• Never use bolts that are too long.
• Always complete the winch installation and hook
attachment before installing the wiring.
• Always keep hands clear of winch rope, hook
loop, hook and fairlead opening during installation,
operation, and when spooling in or out.
• Always position fairlead with warning readily visible
on top.
• Always prestretch rope and respool under load
before use. Tightly wound rope reduces chances of
"binding", which can damage the rope.
WARN INDUSTRIES
2
WARNING
89390A0