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General safety instructions.
ATTENTION! Please read all the following instructions. Errors
caused by non-adherence to the following instructions can cause an
electric shock, burns and/or severe injuries. The following term,
"pipe milling machine", relates to the electrically powered and
pneumatically powered pipe milling machines.
1. Work place.
a) Keep work area clean, dry and tidy. Untidiness and bad lighting
can cause accidents.
b) Secure the working area! When using the pipe milling machine,
keep child and other persons at a safe distance away. If your
mind is diverted, you might lose control of the pipe milling
machine.
2. Electrical safety.
a) The electrical connection must not be changed in any way.
b) Protect the connection cable from heat, oil, sharp edges or
moving parts. Connection cables that are damaged or tangled
increase the risk of an electric shock.
c) Protect electrical lines from being pinched or squeezed.
d) When operating the machine in damp environments is unavoi-
dable, use a residual current device (RCD). The use of a residual
current device (RCD) reduces the risk of electric shock.
3. Safety when handling compressed air.
a) Check the compressed-air supply at regular intervals. Protect
the hose from bending, squeezing, heat and sharp edges. Tighten
the hose clamps. Make sure that damaged hoses and couplings
are repaired immediately. If the air supply is defective, the com-
pressed air hose can suddenly toss around and cause injuries.
Dust and chippings flying up in the air can cause eye injuries.
4. Personal safety and safety of others.
a) Pay particular attention, be sure of what you are doing and
tackle the work you are going to do with your pipe milling
machine in a sensible manner. Do not use the pipe milling
machine if you are tired or under the influence of drugs, alcohol
or medication. One minute of carelessness whilst using the pipe
milling machine can cause serious injuries.
b) Wear personal protective equipment. Depending on the use of
the pipe milling machine, wearing protective equipment such as
safety goggles (always!), dust mask, non-skid safety shoes, hard
hat, protective gloves or hearing protection will reduce personal
injuries.
c) Prevent unintentional starting. Make sure that the main switch
on the switchgear assembly, the auxiliary switch as well as the
ball valve are in the "OFF" position. Set the feed switching lever
to the "0" position to switch off the feed motion before connec-
ting the pipe milling machine to the power supply and to the
compressed-air supply. Connecting the switched-on pipe mil-
ling machine to the power and compressed-air supply invites
accidents.
d) Remove the adjusting tools and the wrench before you switch
the pipe milling machine on. A tool or wrench that has been left
on a rotating part of the pipe milling machine can cause injuries.
e) Do not over-estimate yourself. Do not overreach and avoid an
abnormal posture. Make sure you have a firm stance and can
keep your balance at all times. In this way you are able to control
the pipe milling machine better if anything unexpected happens.
f) Wear suitable clothing. Do not wear any baggy clothes or jewel-
lery. Keep your hair, clothing and gloves away from any moving
parts. Loose clothing, jewellery or long hair could get caught in
the moving parts.
g) Manual carrying and alignment must always be carried out by
two persons.
h) Do not assume a false sense of security and disregard the safety
regulations for power tools, even if familiar with the machine
through multiple use. Careless action can lead to serious injuries
within seconds.
5. Application.
a) Do not overload the pipe milling machine. Use the correct cut-
ting tool for your work. With the correct cutting tool you can
work better and more safely.
b) Do not use a pipe milling machine that has a defective switch or
ball valve. A pipe milling machine that can no longer be switched
on or off is dangerous and must be repaired.
c) Disconnect the power supply before you undertake any adjust-
ments to the machine or change the cutting tools. This precau-
tionary measure prevents the pipe milling machine from starting
unintentionally.
d) Do not allow anyone to use the pipe milling machine who is not
familiar with it and has not read these instructions. Pipe milling
machines are dangerous if they are used by inexperienced per-
sons.
e) Maintain the pipe milling machine at regular intervals. Inspect the
pipe milling machine for possible damage as well as for other fac-
tors that may interfere with the operation of the pipe milling
machine. A faulty pipe milling machine should be repaired
before using it. A large number of avoidable accidents are caused
by pipe milling machines that have been badly kept.
f) Keep the cutting tools sharp and clean. Cutting tools with sharp
cutters that have been carefully looked after are less likely to jam
and easier to guide.
g) Use the pipe milling machine, the accessories as well as cutting
tools according to the instructions in this manual, whereby the
working conditions and the activities to be carried out are to be
taken into consideration. The use of pipe milling machines for
applications different from those intended could result in hazar-
dous situations.
h) Keep handles and gripping surfaces dry, clean, and free from oil
and grease. Slippery handles and gripping surfaces do not allow
safe operation and control of the machine in unexpected situa-
tions.
6. Service.
a) Have your pipe milling machine repaired only through a qualified
repair person and only using original replacement parts. This will
ensure that the safety of the machine is maintained.
Special safety instructions for pipe milling machines.
!
Risk of injury
Transport the pipe milling machine only with two persons or with
the use of lifting gear.
The national regulations for the prevention of accidents must be
complied with when starting up, using and servicing the pipe milling
machine.
The Explosion Protection Guidelines of the Professional and Trade
Associations are to be observed at all times!
Ensure that the pipe being cut is firmly supported. Non-observance
of this safety instruction can lead to serious injury or death.
7. Electric pipe milling machines (type RSG (**)).
The mains voltage must agree with the voltage specification on the
pipe milling machine.
The connection for the pipe milling machine must have a fuse pro-
tection of 16 amperes.
Check the mains cable and if applicable, the extension cable at regu-
lar intervals!
Only connect the pipe milling machine to the switchgear combina-
tion when the main switch is turned OFF.
The switchgear combination must be accessible for the operator at
all times.
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Rsg ex 1500 bRsg 1500 aRsg 1500 bRdg 1500 aRdg 1500 b

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