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CONTENTS
1. GENERAL DESCRIPTION. TECHNICAL CHARACTERISTICS------------------------------------------------------------------------------------Pg. 39
1.1. ACCESSORIES---------------------------------------------------------------------------------------------------------------------------------Pg. 40
2. TRANSPORT AND INSTALLATION. ---------------------------------------------------------------------------------------------------------------Pg. 41
2.1. TRANSPORT AND PACKAGING -----------------------------------------------------------------------------------------------------------Pg. 41
2.2. ELECTRICAL SUPPLY INSTALLATION. ------------------------------------------------------------------------------------------------------Pg. 41
2.3. ELECTRICAL INSTALLATION TO ELECTRIC GENERATING SET. ------------------------------------------------------------------------Pg. 42
2.4. USING MODES. ------------------------------------------------------------------------------------------------------------------------------Pg. 42
3. START-UP. OPERATION AND ADJUSTMENTS. -------------------------------------------------------------------------------------------------Pg. 43
3.1. OPERATION CONTROLS. -------------------------------------------------------------------------------------------------------------------Pg. 43
3.2. FRONT CONTROL PANEL ------------------------------------------------------------------------------------------------------------------Pg. 44
3.3. WELDING PROCESS. ------------------------------------------------------------------------------------------------------------------------Pg. 45
3.3.1. WELDING PROCESS SELECTION SYSTEM. ----------------------------------------------------------------------------------------Pg. 45
3.4. MIG/MAG WELDING. INSTALLATION, START-UP AND OPERATION SYSTEMS. ---------------------------------------------------Pg. 46
3.4.1. MIG/MAG INSTALLATIONS ---------------------------------------------------------------------------------------------------------Pg. 46
3.4.1.1. MIG/MAG SYSTEM INSTALLATION. TORCH TO POSITIVE POLE. ------------------------------------------------------Pg. 47
3.4.1.2. COOLED MIG/MAG SYSTEM INSTALLATION. TORCH TO POSITIVE POLE. ------------------------------------------Pg. 48
3.4.1.3. INSTALLATION OF MIG/MAG SYSTEM WITHOUT GAS. TORCH TO NEGATIVE POLE. -----------------------------Pg. 48
3.4.2. START-UP. PRELIMINARY OPERATIONS FOR MIG/MAG WELDING -----------------------------------------------------------Pg. 49
3.4.3. ADJUSTMENT SYSTEM FOR MIG/MAG WELDING PROCESS --------------------------------------------------------------------Pg. 50
3.4.3.1. ADJUSTMENT SYSTEM FOR MIG/MAG STANDARD WELDING PROCESS MANUAL PROGRAM. -------------------Pg. 50
3.4.3.2. ADJUSTMENT SYSTEM FOR MIG/MAG STANDARD WELDING PROCESS SYNERGIC PROCESS. -------------------Pg. 50
3.4.3.3. ADJUSTMENT SYSTEM FOR MIG/MAG PULSED- BIPULSED ARC MODE. SYNERGIC PROGRAM. -------------------Pg. 51
3.4.3.3.1. BI-PULSE PROGRAM INDICATION ON DISPLAY --------------------------------------------------------------------Pg. 52
3.4.4. PARAMETERS SETTING MODE. MIG/MAG PROCESS. -------------------------------------------------------------------------Pg. 52
3.4.4.1. ADJUSTMENT SYSTEM OF SETTING PARAMETERS. ------------------------------------------------------------------------------ Pg. 52
3.4.4.2. SETTING PARAMETERS RESET. FACTORY PARAMETERS BY PROCESS. ------------------------------------------------------ Pg. 52
3.4.4.3. CYCLE PARAMETERS. CONTINUOUS MIG PROCESS ---------------------------------------------------------------------------- Pg. 53
3.4.4.4. CYCLE PARAMETERS. MIG SPOT WELDING PROCESS. -------------------------------------------------------------------------- Pg. 54
3.4.4.5. CYCLE PARAMETERS. PULSED MIG PROCESS (CONTINUOUS) ---------------------------------------------------------------- Pg. 55
3.4.4.6. CYCLE PARAMETERS. Bi-PULSED MIG PROCESS (CONTINUOUS) ------------------------------------------------------------ Pg. 57
3.4.4.7. CYCLE PARAMETERS. PULSED MIG SPOT WELDING PROCESS ---------------------------------------------------------------- Pg. 59
3.5. TIG WELDING. INSTALLATION, START-UP AND OPERATION CONTROLS----------------------------------------------------------Pg. 60
3.5.1. TIG SYSTEM INSTALLATION. TORCH TO NEGATIVE POLE. --------------------------------------------------------------------------- Pg. 60
3.5.2. TIG SYSTEM START-UP. ------------------------------------------------------------------------------------------------------------------------- Pg. 61
3.5.3. COOLED TIG SYSTEM INSTALLATION. TORCH TO NEGATIVE POLE. --------------------------------------------------------------- Pg. 61
3.5.4. COOLED TIG SYSTEM START-UP. ------------------------------------------------------------------------------------------------------------- Pg. 61
3.5.5. ADJUSTMENT SYSTEM FOR CONVENTIONAL TIG DC WELDING MODE. --------------------------------------------------------- Pg. 62
3.5.6. ADJUSTMENT SYSTEM FOR PULSED TIG WELDING MODE. --------------------------------------------------------------------------- Pg. 62
3.5.7. PARAMETERS SETTING MODE. TIG PROCESSES. ---------------------------------------------------------------------------------------- Pg. 62
3.5.7.1. ADJUSTMENT SYSTEM FOR TIG SETTING PARAMETERS. ----------------------------------------------------------------------------- Pg. 62
3.5.8. CYCLE PARAMETERS. TIG PROCESS. --------------------------------------------------------------------------------------------------- Pg. 63
3.5.9. CYCLE PARAMETERS. PULSED TIG PROCESS. --------------------------------------------------------------------------------------- Pg. 64
3.6. MMA WELDING. INSTALLATION, START-UP AND OPERATION CONTROLS ---------------------------------------------------Pg. 64
3.6.1. MMA SYSTEM INSTALLATION. ELECTRODE-HOLDER CLAMP TO POSITIVE POLE. ---------------------------------------------- Pg. 64
3.6.2. MMA SYSTEM START-UP. ------------------------------------------------------------------------------------------------------------------------ Pg. 65
3.6.4.2. SETTING PARAMETERS RESET. FACTORY PARAMETERS BY PROCESS. ------------------------------------------------------ Pg. 65
3.7. JOB RECORDING MODE. ------------------------------------------------------------------------------------------------------------------Pg. 66
3.7.1. PROCESSES WITH JOB RECORDING MODE. RECORDED VARIABLES. -------------------------------------------------------Pg. 66
3.7.2. JOB PROGRAM RECORDING SYSTEM. -------------------------------------------------------------------------------------------Pg. 66
3.7.3. DELETING OF ALL JOB PROGRAMMES BY PROCESS ----------------------------------------------------------------------------Pg. 66
3.7.4. ENTER/EXIT SYSTEM TO JOB MODE. -----------------------------------------------------------------------------------------------Pg. 67
3.8. TIMER MODE. PROCESS STATISTICS. ----------------------------------------------------------------------------------------------------Pg. 67
3.8.1. ENTER/EXIT OPERATION. -----------------------------------------------------------------------------------------------------------Pg. 67
3.8.2. RESET TO ZERO OF TIMER MODE COUNTERS. ----------------------------------------------------------------------------------Pg. 67
3.8.3. TOTAL WORKING HOURS. ---------------------------------------------------------------------------------------------------------Pg. 68
3.9. HOLD MODE ---------------------------------------------------------------------------------------------------------------------------------Pg. 68
3.10. IGNITION MODE. OPERATION. --------------------------------------------------------------------------------------------------------Pg. 68
4. MAINTENANCE OPERATIONS. RECOMMENDATIONS. --------------------------------------------------------------------------------------Pg. 69
5. ANOMALIES. PROBABLE CAUSES. POSSIBLE SOLUTIONS. ---------------------------------------------------------------------------------Pg. 70
6. SAFETY MEASURES. --------------------------------------------------------------------------------------------------------------------------------Pg. 72
APPENDICES. EC DECLARATION OF CONFORMITY, ELECTRICAL DIAGRAMS AND PART LISTS. -----------------------------------------Pg. 108
GALA INVERMIG SYNER 230 MP Bi-PULSE
---------------------------------------------------- Pg. 62
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