Electrical Connection - Cardin BL Serie Manual De Usuario

• Fasten the geared motor (fig. 8) to the base plate using the self-locking screws
"H" after aligning the holes "I" and "J" in positions 1 and 3 Detail. 3.
• Insert the operator arm "3" onto the motor drive shaft as indicated in fig. 2
and tighten down using the supplied screw and washer "4".
• Carry on with the assembly according to the type of operator arm:
• BL824ARM (fig. 2)
Insert the plastic ferrules "9" into the holes on the curved arm "Det. A-B",
connect the curved arm "5" to the straight arm "3" and to the bracket "6"
using the screws "7" and self-locking nuts "10" after having inserted the
zinc-plated spacer "8" inside the plastic ferrule "9".
• Release the motor (fig. 7, Det "2") by rotating the hexagonal key clockwise
until the motor has been released.
• Fasten the front bracket to the gate using two M8 screws (fig. 4). The posi-
tion of the front bracket is determined by opening the arm to its maximum
extension (with the gate fully closed) and aligning the points 1,2 and 3 (fig.
4). Next, move point 3 backwards by 100 mm from the point of alignment.
The arm must be in square "M" (fig. 5).
• BL824DRM To install the straight arm with guide follow detail 1 in figure 2
and the dimensions in figure 5a.
Check the following:
- with the front bracket resting against the gate check that it does not suffer
forcing along the "L" axis (fig. 5) either upwards or downwards * while the
gate is moving.
Should this occur either the gate or the geared motor has been incorrectly
installed and this could damage the appliance. Once you have checked all
the alignments fasten down the front bracket to the gate.
• Insert the manual travel limits "K" in the desired positions using the threaded
hexagonal screws "L" (as indicated in figure 7)
• After finishing the installation of the appliance and carrying out the electrical
connection close the appliance:
- fit the upper cover "P" and fasten it down to the base "O" using the two
supplied M 3,5 x 22 screws "N" (fig. 7).
MANUAL RELEASE MECHANISM (fig. 7)
Releasing the gate should only be carried out when the motor has stopped
because of blackouts. To release the gate use the hexagonal key "Q" supplied
with the appliance.
Releasing the gate
Remove the cap "R" using the hexagonal key "Det. 1", insert the key into the
hole of the release mechanism and rotate it clockwise as shown in "Dett. 2"
until the motor is released.
This will release the geared motor and free the gate, which can then be opened
by pushing lightly on the gate.
Locking the gate
Using the hexagonal key, insert it into the hole of the release mechanism and
rotate it anticlockwise "Dett. 2" until the motor is blocked. Replace and close
the cap "R".

ELECTRICAL CONNECTION

Important remarks
• After having installed the device, and before powering up the
programmer, release the door (manual release mechanism) and move
it manually, checking that it moves smoothly and has no unusual points
of resistance.
• The presence of the electrical current sensor does not dispense with
the obligation to install photoelectric cells and other safety devices
foreseen by the safety standards in force.
• Before connecting the appliance make sure that the voltage and
frequency rated on the data plate conform to the mains supply.
• The motor's power cable must be made of polychloroprene in
conformity with the international standard 60245 IEC 57 (e.g. 3 x
1.5 mm H05RN-F).
2
• The cable may only be replaced by qualified technicians.
• An all pole trip switch with at least 3 mm between the contacts must
be installed between the unit and the mains supply.
• Don't use cables with aluminium conductors; don't solder the ends
of cables which are to be inserted into the binding posts; use cables
marked T min 85°C and resistant to atmospheric agents.
• The terminal wires must be positioned in such a way that both the
wire and the insulating sheath are tightly fastened.
POWER SUPPLY CONNECTION 230 Vac
• Connect the control and security device wires.
• Run the mains power supply to the separate
three-way terminal board that is already
connected to the transformer.
• The master motor "M1" and relative encoder are pre-wired. If you need
to disconnect them (for maintenance interventions etc.) you must replace
the cable following the colour order of the wires as shown in figure 8.
PREPARING THE MOTOR CONNECTION WIRES (fig. 8)
• The kit contains 10 metres of 6-wire cable that should be cut according
to the needs of the installation:
- connect the wires of motor "M2" and encoder "2" to the wiring board of
the slave motor (second motor);
- you must scrupulously respect the motor connection sequence between
the motors and the programmer. The order of the binding post connections
1 to 6 is identical on both;
- run the end of the cable to the terminal board on the master motor and
connect it to the wiring board and tighten down the cable clamp "PC".
Note: If you need to choose a longer cable for particular installations (cut
from the 100 metres of cable supplied in a reel) you must remember that in
order to avoid current dispersion the maximum length of the cable must not
exceed 20 metres.
Motor 1
1-2 Motor power supply 1
3-4-5-6 Encoder signal input 1
Motor 2
Motor power supply 2
1-2
3-4-5-6 Encoder signal input 2
Electronic programming unit
Instructions for programming the ECU and battery powered operation can
be found in the MULTI-ECU SOFTWARE manual ZVL608 supplied with the
automation.
MAINTENANCE
To use the 24 month or 50000 manoeuvre guarantee, read the following notes
carefully.
Attention! Before carrying out any cleaning or maintenance operations make
sure the power is disconnected at the mains, the motor power cables are
disconnected and the batteries have been disconnected.
Eventual repair work must be carried out by specialised personnel using
original spare parts.
The motor does not normally require particular maintenance; in any case the
24 month or 50000 manoeuvre guarantee is only valid if the following controls
have been observed and eventual maintenance has been carried out to the
machine 'hinged gate':
- periodically check the moving parts for wear and tear and grease if required
using lubricants which maintain their friction levels unaltered throughout
time and are suitable for temperatures of -20 to +70°C.
- periodically check the correct operation of all safety devices (photoelectric
cells, safety edges etc.);
- check the battery charge level.
These checks must be written down as they are paramount in validating the
guarantee.
10
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