• Assemble the articulated operator arm following the indications shown in
figure 6.
• Release the motor (fig. 7).
• After finishing the installation of the appliance and carrying out the electrical
connection fit the carter (fig. 5b) using the self-tapping screws and steel
washers "N" and making sure that the two lower teeth on the plastic base
lock the cover.
• You are advised to fit an electric locking device on the installation (see
standard installation fig. 1).
MANUAL RELEASE MECHANISM (fig. 7)
Releasing the gate should only be carried out when the motor has stopped
because of blackouts.
To release the gate use the key supplied with the appliance and turn it anti-
clockwise: details "1" and "2".
Releasing the gate
Open the access door and rotate the lever as shown in detail "3" until it
reaches the release position.
This will release the geared motor and free the gate, which can then be opened
by pushing lightly on the gate.
The release lever may be removed and placed in its housing inside the front
access panel. This will allow the geared motor to remain in the released
position whenever the automation for as long as necessary, see detail "4".
Locking the gate
Carry out the previous operations in the reverse order.
Mounting the optional manual release cord (fig 8)
a) Slide out the wire cord from its sheath and insert the free end into the hole
on the release lever, point 1 fig. 8. Slide the regulating device onto the free
end and then the sheath, points 2 and 3 fig. 8.
b) Fasten down the sheath by inserting the regulating device into its seat,
points 2 and 3 fig. 8. Regulate it by as shown in 1/3 and 2/4 fig. 8a.
c) Connect the wire cord and the sheath to the handle and/or external closing
device as shown in points 1 and 2 fig. 8b.
Setting the mechanical travel limits (fig. 6)
• Release the geared motor.
• Move the gate to the open position, place the mechanical stop onto the
straight arm and fasten down using the supplied screws and washers,
see figure 6 details "4" and "5".
• You may also install a mechanical stop in the closing position by following
the previous described instructions and consulting detail "6".
ELECTRICAL CONNECTION
Important remarks
• After having installed the device, and before powering up the
programmer, release the door (manual release mechanism) and
move it manually, checking that it moves smoothly and has no
unusual points of resistance.
• The presence of the electrical current sensor does not dispense with
the obligation to install photoelectric cells and other safety devices
foreseen by the safety standards in force.
• Before connecting the appliance make sure that the voltage and
frequency rated on the data plate conform to the mains supply.
• The motor's power cable must be made of polychloroprene in
conformity with the international standard 60245 IEC 57 (e.g. 3 x
1.5 mm
2
H05RN-F).
• The cable may only be replaced by qualified technicians.
• An all pole trip switch with at least 3 mm between the contacts
must be installed between the unit and the mains supply.
• Don't use cables with aluminium conductors; don't solder the ends
of cables which are to be inserted into the binding posts; use cables
marked T min 85°C and resistant to atmospheric agents.
• The terminal wires must be positioned in such a way that both the
wire and the insulating sheath are tightly fastened.
POWER SUPPLY CONNECTION 230 Vac
• Connect the control and security device wires.
• Run the mains power supply to the separate
three-way terminal board that is already
connected to the transformer.
• The master motor "M1" and relative encoder are pre-wired. If you need
to disconnect them (for maintenance interventions etc.) you must replace
the cable following the colour order of the wires as shown in figure 9.
PREPARING THE MOTOR CONNECTION WIRES (fig. 9)
• The kit contains 10 metres of 6-wire cable that should be cut according
to the needs of the installation:
- connect the wires of motor "M2" and encoder "2" to the wiring board
of the slave motor (second motor);
- you must scrupulously respect the motor connection sequence between
the motors and the programmer. The order of the binding post connec-
tions 1 to 6 is identical on both;
- run the end of the cable to the terminal board on the master motor and
connect it to the wiring board and tighten down the cable clamp "PC
connect it to the wiring board and tighten down the cable clamp "
Note: If you need to choose a longer cable for particular installations (cut
from the 100 metres of cable supplied in a reel) you must remember that
in order to avoid current dispersion the maximum length of the cable must
not exceed 20 metres.
Motor 1
1-2
Motor power supply 1
3-4-5-6 Encoder signal input 1
Motor 2
Motor power supply 2
1-2
3-4-5-6 Encoder signal input 2
Electronic programming unit
Instructions for programming the ECU and battery powered operation
can be found in the MULTI-ECU SOFTWARE manual ZVL608 supplied
with the automation.
MAINTENANCE
To use the 24 month or 50000 manoeuvre guarantee, read the following
notes carefully.
Attention! Before carrying out any cleaning or maintenance operations make
sure the power is disconnected at the mains, the motor power cables are
disconnected and the batteries have been disconnected.
Eventual repair work must be carried out by specialised personnel using
original spare parts.
The motor does not normally require particular maintenance; in any case
the 24 month or 50000 manoeuvre guarantee is only valid if the following
controls have been observed and eventual maintenance has been carried
out to the machine 'hinged gate':
- periodically check the moving parts for wear and tear and grease if required
using lubricants which maintain their friction levels unaltered throughout
time and are suitable for temperatures of -20 to +70°C.
- periodically check the correct operation of all safety devices (photoelectric
cells, safety edges etc.);
- check the battery charge level.
These checks must be written down as they are paramount in validating
the guarantee.
10
N
L
PC". ".