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4. CABLETRAK
INSTALLATION
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The CABLETRAK
carrier system will require a level, rigid support for proper operation. Ambient temperature range of +50°F to +90°F is recommended
while working with the CABLETRAK
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Lay the CABLETRAK
on a fiat surface with the flexing radius facing upward (See Figure 4-1). Locate the clip end of the retaining bars; largest
protrusion on bar which utilizes the entire notch area in link side-wall. Release the bar clip gently with 1/4" (6 mm) wide flat tip screwdriver by a
twisting motion beneath the end of the clip in the lower notch area until it "snaps" free and the bar swings upward. CAUTION: Too much leverage
could break-off the clip; so pry up only enough to release it from the catch.
Lay the cables/hoses in the CABLETRAK
bars for access at either side of CABLETRAK
Hold the bar vertically. Carefully insert the hook end into the upper area of the notch in the link side-wall. Swing the bar down and center the clip end
over the notch in the opposite link side-wall. Gently apply an increasing downward force until the clip "snaps" into place (see Figure 4-3). DO NOT
hammer with fist or other instrument as they may damage the bar. The top of the link side-walls and the retaining bar should be flush.
Secure the fixed end mounting brackets to the rigid support. Locate and drill the mounting holes using the brackets as a template if desirable. Fasten
the movable end mounting brackets to the machine arm in direct (plum) alignment with the fixed end brackets.
Complete all cable/hose terminations. NOTE: The cables/hoses must not be twisted and shall be free of kinks or other irregularities. The basic rule for
the maximum allowable cable/hose area utilized within the CABLETRAK
per diameter to allow for dimensional tolerances of the cables/hoses and to insure freedom of movement to prevent erratic CABLETRAK
and premature cable/hose failure.
CAUTION: Premature cable/hose failure can result in hazards to personnel. Check to ensure that the cable/hoses are suitable for the intended
application at the minimum bend radius of the CABLETRAK
Operate the machine slowly throughout the total travel stroke to insure the CABLETRAK
Adjust cable/hose tension to help prevent twisting and premature wear. They must lay within the loop section of the CABLETRAK
condition — not pulled tight against the trak retaining bars — and follow a straight path through the entire length of the CABLETRAK
hoses at both ends of the CABLETRAK
hoses or make electrical connections inside of the CABLETRAK®. Do not install incompatible products in the same length of CABLETRAK®. (e.g.
hydraulic hoses with current-carrying cables).
NOTE: For extended runs, a cable retaining tray to guide and support the lower CABLETRAK
travel distance is 9 ft. (2.75 m) without sag and 13.5 ft. (4.1 m) with sag.
5. MAINTENANCE INSTRUCTIONS
No lubrication is required. To clean the CABLETRAK
air pressure.
Periodically inspect for cable/hose wear, CABLETRAK
Unlock Tab...
Locking tab securely holds retaining bar in
position but unlocks easily with a screwdriver
using a twisting motion.
PD1465
(PAGE 2)
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compartment, allowing sufficient length at each end for connections (See Figure 4-2). Reinstall the retaining
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as follows:
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. Check cable/hoses periodically for excessive wear or damage.
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, near the mounting brackets to prevent any movement relative to the CABLETRAK
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, periodically wash-down with water (do not allow to freeze) or blow dirt and debris away with
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wear and breakage, mounting brackets secureness and cable/hose terminations.
Fig. 4-1
Access Cables/Hoses...
Easy access is important, especially for
preassembled cable/hose sets involving large
O.D. plugs, receptacles, and couplings.
Rev. 10/98
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compartment for uniform arrangements is 20 percent clearance or greater
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is running true and the travel limits are not exceeded.
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section is recommended. The maximum unsupported
Fig. 4-2
Lock Tab...
To lock the Retaining Bars, engage the pivot
and push the locking tab securely into place.
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operation
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in a relaxed
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. Secure the cable/
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. Do not terminate cable/
Fig. 4-3
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