Hyundai TBK322WP Manual Del Usuario

HYUNDAI
Model:
XG 300 3.0L V6
G6CT, G6CU
Engine Identification:
10
(0.15-0.18 ins)
AD21326
6
CA2
CA1
9
AD83818 8
(14-20 ft. lbs.)
3
2
1
(130-138 ft. lbs.)
AD11691
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TBK322WP
Year:
2001
9
AD21327
AD11691
CA3
CA4
WP
G
T
CS
AD11691
5
7
AD83813
3
4
AD21334
ENG
Replacement Interval Guide
Hyundai recommends checking every 30,000 miles
or 24 months and replacement every 60,000 miles
or 48 months, whichever occurs first.
The previous use and service history of the vehicle
must always be taken into account.
Check For Engine Damage
CAUTION: This engine has been identified as an
INTERFERENCE engine in which the possibility of
valve-to-piston damage in the event of a timing belt
failure is MOST LIKELY to occur.
A compression check of all cylinders should be
performed before removing the cylinder head.
Labor Times – hrs
Remove & install
Special Tools
Crankshaft wrench – Hyundai No.09231-33100.
º
Special Precautions
6
Disconnect battery ground cable.
º
Do NOT turn crankshaft or camshaft with timing
º
belt removed.
Remove spark plugs to ease turning engine.
º
Turn crankshaft in normal direction of rotation
º
(unless otherwise stated).
Do NOT turn crankshaft via camshaft or other
º
sprockets.
Observe all tightening torques.
º
Removal
1. Raise and support front of vehicle.
2. Remove:
Right hand wheel & tire assembly.
¡
Right hand inner fender splash guard.
¡
Top engine cover.
¡
Accessory drive belt.
¡
¡ PAS pulley.
Accessory drive belt guide pulley.
¡
Accessory drive belt tensioner pulley.
¡
Crankshaft pulley bolt j
¡
Crankshaft pulley j
¡
Timing belt covers j
¡
3. Support the engine with a jack.
4. Remove:
Right hand engine mount.
¡
Alternator.
¡
Right hand engine mount bracket.
¡
5. Using tool No.09231-33100, turn the crankshaft
clockwise until No.1 cylinder is at TDC of
compression stroke with timing marks j
aligned.
6. Undo and remove auto tensioner bolts j
7. Remove:
Auto tensioner j
.
¡
8
Timing belt.
¡
IMPORTANT: For maximum timing belt system
life, replace all tensioners and pulleys during
timing belt replacement.
1. Using a hydraulic press, slowly compress the
pushrod into auto tensioner body until the holes are
aligned j
9
2. Insert a suitable pin through holes to retain in
position j
9
NOTE: Use a suitable washer to protect
tensioner body end screw when using vise.
3. Install auto tensioner j
bolts j
to 14-20 ft. lbs.
7
4. Ensure the timing marks j
4.30
5. Install the timing belt to sprockets and pulleys in the
following order:
¡ Crankshaft sprocket.
Guide pulley.
¡
Camshaft sprocket (CA4).
¡
¡ Camshaft sprocket (CA3).
Water pump pulley.
¡
Camshaft sprocket (CA2).
¡
Camshaft sprocket (CA1).
¡
Tensioner pulley.
¡
6. Ensure timing belt taut between sprockets on the
non-tensioned side.
7. Ensure the timing marks j
8. Remove the pin j
operate.
9. Using tool No.09231-33100, turn the crankshaft
slowly two turns clockwise and check that the
timing marks j
10. Wait 5 minutes to allow the timing belt and auto
tensioner to settle.
11. Check the protrusion of the auto tensioner pushrod
is 0.15-0.18 ins. j
procedure.
12. Install components in reverse order of removal.
13. Torque the crankshaft pulley bolt j
130-138 ft. lbs.
.
1
.
2
& j
.
3 4
& j
5 6
.
7
Installation
.
.
to engine and torque the
8
& j
are aligned.
5 6
& j
are aligned.
5 6
to allow the auto tensioner to
9
& j
are aligned.
5 6
. If not, repeat the installation
1 0
to
1
x
457TBIS322P 1/1 Rev. 12/10
475TBIS322P