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NOTE: The following procedures may be performed before, during or after your engine is installed. Your application will help you
determine when the procedure should be performed.
Fuel Pump Installation:
Installation is the same as for original equipment cylinder mechanical fuel pumps.
Remove fuel pump block off plate from engine block.
Clean off any residual gasket material from block.
Slide fuel pump pushrod into engine block, and then Install fuel pump mounting plate, gasket and bolts.
Install fuel pump, gasket and bolts. Ensure fuel pump pushrod is in correct contact with the top of the fuel pump lever. Connect fuel
supply and return lines to pump.
Carburetor, Breather, PCV and Air cleaner installation
Push supplied breather into grommet on driver side valve cover.
Install carburetor and gasket onto intake manifold, using hardware supplied with carburetor.
Push the PCV valve into passenger side valve cover grommet.
Connect PCV hose between PCV valve and large port on carburetor. Note: If vehicle is using vacuum assisted power brakes it may
be necessary to find a vacuum source for brake booster.
Install double ended threaded rod into top center of the carburetor, then install air cleaner assembly and gasket.
Secure air cleaner assembly with the wing nut.
Bypass Hose and Plugs
*Note: Before installing bypass hose be sure you have the correct rotation water pump installed on your engine.
The correct water pump is supplied with the Serpentine Belt Accessory Drive Package.
Install 1 bypass hose fitting into intake manifold and one into water pump.
Take the supplied bypass hose and cut to size, to fit between the water pump and intake manifold fittings.
Install bypass hose and secure with supplied hose clamps.
Starter Motor Installation
Bolt starter to engine block using supplied bolts gear end of starter will mesh with flexplate.
Connect wires to starter. (see instructions enclosed in starter box)
Lift Bracket Kit Installation
Install one bracket and bolt onto front of passenger side cylinder head.
Install the other bracket and bolt onto the rear of the drivers side head.
Note: If installing the lift brackets before the spark plug wires and brackets you will have to remove the rear lift bracket when
installing the driver side spark plug wire support.
Spark plug wires and support installation
Install spark plug wires from distributor cap to spark plugs. See chart below.
V-8 Small Block 90 º. Boots
Cylinder 1 : 39.0" Cylinder 2 : 41.5"
Cylinder 3 : 37.0" Cylinder 4 : 35.5"
Cylinder 5 : 32.0" Cylinder 6 : 31.5"
Cylinder 7: 30.0" Cylinder 8 : 29.0"
Install large support brackets to the back of the cylinder heads. Install small metal support brackets to the sides of the head. Route
the spark plug wires into the plastic clips and slide clips onto the metal supports.
ZZ6 Turn Key Kit
TITLE
ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11
WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.
TO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS.
19354120
IR 09MY16
PART NO.
DATE
09MY16
Initial Release - Jim Covey
3
SHEET
REVISION
12
OF
AUTH
N/A
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