LUND Revolution Bull Bar Manual De Instalación página 2

LIGHT BAR INSTALLATION:
1. Remove light bar from box and screw bolts and washers into each end.
2. Slide bolts into crossbeam brackets with the washers on the outside of the bracket, and tighten using
the supplied allen key.
PROCEDURE:
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION. CUTTING IS REQUIRED. ASSISTANCE IS
RECOMMENDED. INSTALLATION MAY INTERFERE WITH FRONT BUMPER MOUNTED SENSORS.
1. Start installation under the front bumper. Carefully remove the plastic lower air dam attached to the bottom
of the bumper. Do not remove the electronic "active air dam" behind the bumper if equipped. Pay close
attention to the type and location of all factory hardware for reinstallation.
2. Move to the back of the driver/left side of the bumper, (Figure 1). Select (1) 8mm Bolt Plate and (1) 8mm
Plastic Retainer. Insert the bolt plate into the space between the outer bumper cover and bumper bracket,
(Figure 2). Insert the threaded part of the bolt plate back through the hole in the bumper bracket. Thread
the plastic retainer onto the bolt plate to hold it in position. NOTE: The plastic retainer is used to help hold
the bolt plate in place but use is not mandatory for bracket installation.
3. Next, remove the (2) factory hex bolts attaching the bumper to the bumper bracket, (Figure 2). Select the
driver/left frame mounting bracket. Attach the bracket to the back of the bumper with the included longer (2)
8mm x 35mm Hex Bolts, (2) 8mm Lock Washers and (2) 8mm Flat Washers, (Figure 3). Attach the
Bracket to the 8mm Bolt Plate with (1) 8mm Flat Washer, (1) 8mm Lock Washer and (1) 8mm Hex Nut. Do
not fully tighten hardware at this time.
4. Repeat Steps 2—3 to install the passenger/right frame bracket.
5. Select (1) Mounting Bracket, (Figure 4). Attach the bracket to the Bull Bar with bolt assembly (2). Leave
hardware loose at this time. Repeat this Step to install the passenger side bracket.
6. With help, position the Bull Bar with mounting brackets up to the outside of the frame mounting brackets.
Use the included (4) M12_35 Hex Bolt, (8) 12mm Flat Washers, (4) 12mm Lock Washers and (4) 12mm
Hex Nuts to attach the Bull Bar and brackets to the frame mounting brackets, (Figure 5). Do not tighten
hardware.
7. Stand back from the vehicle and check to see that the Bull Bar is centered and level on the vehicle and
adjust as necessary. Fully tighten first the hardware securing the mounting brackets to the vehicle. Next
tighten only the (4) 8mm Hex Bolts securing the brackets to the Bull Bar as described in Step 6. Do not
tighten the 12mm hardware attaching the mounting brackets to the frame mounting brackets.
8. Temporarily remove the Bull Bar with brackets attached.
9. Hold the plastic air dam up to the bumper and align it with the mounting points. Mark the location of the
mounting brackets onto the back of the air dam, (Figure 6). Cut an approximately 1-1/2" wide slot out of
the bottom of the air dam. NOTE: The size of the slot is an estimate only and may vary due to different
factory designs for the air dam and front bumper covers. IMPORTANT: To avoid weakening the air dam,
do not cut the slot any larger than necessary to clear brackets only. Do not cut through the top edge or
mounting points, (Figure 6). Make several small cuts first and check the fit often for a clean installation.
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I-Sheet Number I-20261 Rev.A
REVOLUTION BULL BAR
2019 RAM 1500
08/14/18 (DP)