Assembly; Mounting Of The Spray Gun; Connection Of Input Lines; Starting / Handling - WALTHER PILOT WA 100 Instrucciones De Funcionamiento

• Always observe the spraying and safety instructions given by the manufacturers of
the spraying material and the cleaning agent. Aggressive and corrosive materials in
particular can be harmful to health.
• Exhaust air containing particles (overspray) must be kept away from the working
area and personnel. In spite of these measures, always wear the regulation brea-
thing masks and protective overalls when using the gun. Airborne particles represent
a serious health hazard!
• Always wear hearing protection when using the gun or when in the vicinity of a gun
that is in use. The noise level generated by the spray gun is approx. 83 dB (A).
• Use only original replacement parts, since WALTHER can only guarantee safe and
fault-free operation for original parts.
• For further information on the safe use of the spray gun and the spraying materials,
please contact WALTHER Spritz- und Lackiersysteme GmbH, D-42327 Wuppertal,
Germany.
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Assembly

The spray gun is delivered fully assembled. Before using it, the following steps
should be carried out:
4.1 Mounting of Spray Gun
Install the gun in a suitable and stable mounting device (e.g. fastening bolt, 8.0 mm
diameter).
4.2

Connection of Input Lines

Warning
Make sure not to confuse the control and atomizing air connections -risk of injury.
Warning
Material and air hoses which are installed with a hose grommet must be additionally
secured with a hose clamp.
Scouring agent connection
only for
PILOT WA 100 flushable
Material
Flat jet
connection
connection
Round jet
Control air connection
connection
The spray gun is now properly installed and ready for operation.
Material connection for
the circulation version)
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5

Starting / Handling

The following requirements must be met before the spray gun is operated:
• The control air pressure must be available at the gun
• The atomizing air pressure (round jet / flat jet) must be available at the gun
• The material pressure must be available at the gun.
Caution
The material pressure should not exceed
• 8 bar, since otherwise the operational reliability of the spray gun will be impaired.
The control air pressure should be set at
• minimum of 4,5 bar, in order to operate the gun.
The operation of the spray gun can be started/stopped by way of the 3/2-way con-
trol valve (see the operating instructions of the plant systems manufacturer).
Warning
It is important to remember to relieve the spray gun of all pressures when work is
terminated. Lines left under pressure may burst and the released material may
injure any persons in the vicinity.

Spray Pattern Test

Spray pattern tests should be performed whenever:
• the spray gun is taken into operation for the first time;
• the spraying medium is changed;
• the spray gun was taken apart for maintenance or repair works.
The spray pattern is best tested using a workpiece sample, a sheet of metal, card-
board or paper.
Spray Pattern Adjustment
Material flow rate
In order to establish the material flow rate choose a suitable nozzle size. Further-
more it is dependent on the upcoming material pressure.
Regulate the material pressure
Adjust the material pressure at the pump or the material pressure tank - make sure
to follow relevant instructions and safety warnings of the manufacturer!
Regulate the atomizing air pressure (round - / flat jet adjustment)
The atomizing air pressure (round -/ flat jet) is continuously variable adjusted at the
arranged air pressure-reducer in the plant system. Please comply with the opera-
ting instructions and safety warnings issued by the manufacturer.
Regulate the control air pressure
The control air pressure is to be adjusted at the air pressure reducing valve of the
compressor system. Please comply with the operating instructions and safety war-
nings issued by the manufacturer.
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