REMOVE TEMPLATE, BUT DO NOT DISCARD. DRILL 5X 1/8"(3.0mm) PILOT HOLES. ENLARGE THE 5X HOLES TO
5/16" (8.0mm) AS INDICATED ON THE DRILL TEMPLATE (ITEM B).
5
WITH THE TRUNK LID OPEN, TEMPORARILY DISENGAGE WIRING HARNESS IN 2X PLACES. THIS IS DONE TO ALLOW
FOR THE ALIGNMENT OF THE INNER DRILL TEMPLATE IN STEP #7. RE-ENGAGE WIRING HARNESS AFTER THE
ACCESS HOLES HAVE BEEN DRILLED IN STEP #7.
6
CUT OUT THE LH & RH INNER SHEET METAL DRILL TEMPLATES #1 & #2
FROM THE OUTER SHEET TEMPLATE (ITEM B).
SECURE TEMPLATES ONTO THE TRUNK LID'S INNER SHEET
METAL USING MASKING TAPE.
CENTER PUNCH ALL HOLE LOCATIONS BEFORE DRILL
A 1/8"(3.0mm) DRILL BIT.
ENLARGE 4X 1/8" HOLES USING A 1.0" (25.0mm) HOLE SAW.
(RH SIDE SHOWN, LH SIDE TYPICAL)
CARE SHOULD BE TAKEN DURING THE DRILLING
OF THE INNER SHEET METAL NOT TO DAMAGE THE
OUTER SHEET METAL.
CONFIRM THE ENLARGE HOLES WILL NOT GO PAST THE
GREASE PENCIL LINE FROM STEP 2.
7
05/03/2013
CAUTION
EN-
5 / 16" DRILL
8.0mm DRILL
ING
Page 3 of 6
1.0" DRILL
1.0" DRILL
25.0mm DRILL
25.0mm DRILL
K6861589