WARNING
CHEMICAL AND FIRE HAZARD
Failure to observe these instructions could lead to
serious injury or death.
• Always remove jewelry and wear eye protection.
• Never route electrical cables across sharp edges.
• Never route electrical cables near parts that get hot.
• Never route electrical cables through or near moving
parts.
• Always place the supplied terminal boots on
wires and terminals as directed by the installation
instructions.
• Never lean over battery while making connections.
• Never route electrical cables over battery terminals.
• Never short battery terminals with metal objects.
• Always verify area is clear of fuel lines, fuel tank,
brake lines, electrical wires, etc., when drilling.
• Always consult operator's manual for proper wiring
details.
• Always insulate and protect all exposed wiring and
electrical terminals.
CAUTION
CUT AND BURN HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
• Never let winch rope slip through your hands.
All manuals and user guides at all-guides.com
GENERAL SAFETY PRECAUTIONS
CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
To avoid injury to hands or fi ngers:
• Never leave remote control where it can be activated
during free spooling, rigging, or when the winch is not
being used.
• Never leave the winch remote control plugged in
when installing, freespooling, rigging, servicing or
when the winch is not being used.
NOTICE
AVOID WINCH AND EQUIPMENT DAMAGE
• Always avoid side pulls which can pile up winch rope
at one end of the drum. This can damage winch rope
or winch.
• Always ensure the clutch is fully engaged or
disengaged.
• Always use care to not damage the vehicle frame
when anchoring to a vehicle during a winching
operation.
• Never submerge winch in water.
• Always store the remote control in a protected, clean,
dry area.
WARN INDUSTRIES
5
SAFE WORKING CONDITIONS
SAFE WORKING CONDITIONS
WARNING
Always stand clear,
the winch from a safe position when
keep hands clear,
pulling a load. The safe areas are:
keep others away.
(1) Perpendicular to the wire rope,
(2) Inside the vehicle with the hood
up (if winch is mounted on front of
vehicle). These safe positions will help
prevent the wire rope from striking the
WARNING
operator if the wire rope fails when
under load.
A lways require
operators and
extended remote control cord length
bystanders to be
whenever possible. The operator must
aware of vehicle
always be at least 8 ft. (2.44 m) from
and or load.
the winch while operating. This will
prevent entanglement with the fairlead
and keep the operator out of harms
CAUTION
way during winch load pulling.
Never leave remote
while under load.
control where it
can be activated
Sound Emissions
during free spooling,
rigging, or when the
sound emissions do not exceed 70
winch is not being
dBa from the operator's station. The
used.
operator must be at least 8 ft. (2.44
m) from the winch while operating. If
the winch is exceeding 70 dBa from
the operator's station, have the winch
NOTICE
inspected at an authorized service
Never submerge
center.
winch in water.
38292D7
38292D7
Cleaning
The operator should always operate
(pressure washers, car washes, etc.)
between the drum support and drum
flange or clutch lever.
rag or sponge to clean the winch.
damage the finish.
the winch as soon as possible to
Operate winch from the fully
minimize corrosion.
Maintenance
of the winch unless the winch has been
submerged in water. If this occurs, a
qualified service center must complete
service as soon as possible to prevent
Never work around the wire rope
corrosion damage. If the control pack is
submerged, it must be replaced when
the winch is serviced.
The winch is designed so that the
connections at 90 day intervals to be
certain they are clean and tight at all
connection points.
after each winching operation. When
damaged, replace with the size
specified in the Replacement Parts List,
or go to the Warn website at www.
warn.com.
onto the drum as indicated by the
drum rotation decal on the winch.
Instructions For Wire Rope
Installation
support and insert the end of the wire
rope through the fairlead and through
the hole in the drum. Attach the wire
rope clamp and pull tight so clamp
returns to inside the drum. Secure the
winch as stated in the winch mounting
instructions.
WARN INDUSTRIES
6
Do not direct high pressure water
Use low pressure water and a soapy
Avoid using chemicals that may
Thoroughly clean salt residue from
No lubrication is required for the life
Check battery cables and electrical
Inspect the wire rope before and
The wire rope must always spool
Remove the end cap from the drum