2. Allow 20 minutes for the lamp fixture and bulb to cool.
3. If the lamp fixture is on the mast in the raised position, lower
the mast.
4. Loosen the lens channel screws (E, Figure 5) to allow
removal of the lens channel (F).
5. Remove the silicone gasket (G, Figure 5) and lens (H).
6. Remove the screws and nuts (A & X, Figure 5) holding the
lamp tip support (B), and remove the lamp tip support.
7. Carefully remove the old bulb (C, Figure 5).
8. Clean the reflector (D, Figure 5) and lens (H).
9. Install the correct replacement bulb. See Specifications .
10. Install the lamp tip support and hardware removed in Step
6.
11. Install the silicone gasket on the lens. Replace the gasket
if worn or damaged.
12. Install the lens channel and tighten the lens channel screws.
13. Test the new bulb to ensure proper operation.
5
Ballast Capacitor Replacement
The work light utilizes metal halide bulbs, which require a ballast
transformer and capacitor to operate. See Specifications for
the correct ballast transformer and capacitor for your work light.
DANGER
Shock Hazard.
Capacitors are capable of discharging high voltage that will
result in death or serious injury. Always turn off the power
switch, unplug the power cord, and allow capacitors time to
discharge before servicing.
1. Turn off the light, and unplug the power cord from the wall
socket or outlet.
2. Allow capacitor time to discharge.
3. Tip the base up on the wheels so that the mast is on the
ground, and the bottom of the base is vertical.
CAUTION
Tipping the base up without assistance could result in minor
to moderate injury. Assistance is recommended when tipping
the base up.
4. Remove the screws (A, Figure 6) and cover (B) from the
bottom of the base.
5. Remove the white wire (D, Figure 6) and black wire (C) from
the capacitor (E).
Note: Wires may not be routed or connected as shown. Be sure
to route and connect wires as they are on the unit.
6. Remove the nut (F, Figure 6), washer (G), capacitor clamp
(H) and capacitor (E). Properly dispose of the capacitor,
following the national, state or province environmental
regulations.
7. Place the new capacitor in the capacitor clamp, and install
on the carriage bolt (I, Figure 6). Secure with the washer
and nut.
8. Re-connect the white and black wires to the capacitor.
Note: Wires may not be routed or connected as shown. Be sure
to route and connect wires as they are on the unit.
9. Re-install the cover to the bottom of the base, as removed
in Step 4.
10. Tip the mast up on the wheels so that the base is on the
ground.
11. Test the new capacitor to ensure proper operation.
11