Abicor Binzel ABICLEANER 800 AC Manual página 10

1 Identification
EN
1 Identification
1.1 Marking
1.2 Classification of the warnings
Original operating
instructions
2 Safety
2.1 Designated use
2.2 Electro-technical safety instructions
2.3 Product-specific safety instructions
2.4 Safety instructions for cleaning and polishing
2.5 Safety information on chemical substances
2.6 Safety instructions for use
2.7 Safety instructions regarding protective clothing
2.8 Emergency information
3 Product description
3.1 Technical data
4 Putting into operation
4.1 Mounting the carbon fibre brush, Fig. 3
4.2 Connecting the earth clamp, Fig. 4
5 Operation
5.1 Adjusting the length of the carbon fibre tips, Fig. 5
1 Identification
Electrochemical cleaning and polishing equipment is used for cleaning and
polishing of stainless steel weld seams (TIG). These operating instructions
describe the ABICLEANER 800 AC and ABICLEANER 1000 AC/DC
1.1 Marking
This product fulfils the requirements that apply to the market to which it has
been introduced.
1.2 Classification of the warnings
The warnings used in the operating instructions are divided into four different
categories and are indicated prior to potentially dangerous work steps.
DANGER
Describes an imminent threatening danger. If not avoided, it may cause severe injuries or death.
WARNING
Describes a potentially dangerous situation. If not avoided, this may result in death or serious injuries.
CAUTION
Describes a potentially harmful situation. If not avoided, this may result in slight or minor injuries.
NOTICE
Describes the risk of impairing work results or potential material damage and irreparable damage to the device or to the equipment.
2 Safety
The product has been developed and manufactured in accordance with
state-of-the-art technology and the recognized safety standards and
regulations. These operating instructions provide you with all the information
you need for trouble-free and safe operation. These operating instructions
provides you with basic safety instructions and warns you against residual
hazards which must be observed in order to operate the product safely.
Non-observance of the safety instructions may result in risks to the life or
health of personnel and result in environmental damage or material damage.
The manufacturer will accept no liability for damage caused by non-
observance of the documentation.
► Please read the documentation carefully before using the product for the
first time and comply with the instructions contained in it.
► Only operate the product in technically perfect condition in compliance
with all documentation.
► Before carrying out specific work, for example commissioning,
operation, transport and maintenance, read the documentation
carefully.
EN - 10
EN-10 5.2 Preparing the required liquids
EN-10 5.3 Cleaning the weld seam
EN-10 5.4 Polishing the weld seam (ABICLEANER 1000 AC/DC only)EN-12
5.5 Completing the cleaning and polishing process
EN-10
EN-11 6 Putting out of operation
EN-11 6.1 Disconnecting the high-current connector
EN-11
EN-11 7 Maintenance and cleaning
EN-11 7.1 Maintenance and cleaning intervals
EN-11 7.2 Replacing the carbon fibre brush, Fig. 3
EN-11
EN-11 8 Faults and troubleshooting
8.1 Fuse has blown
EN-11 8.2 Insufficient power
EN-12 8.3 Poor cleaning power
8.4 High material wear
EN-12
EN-12 9 Disposal
EN-12 9.1 Dispose of electrolyte
10 Warranty
EN-12
EN-12
devices only. They must only be operated only using original
ABICOR BINZEL spare parts. The following figures show the
ABICLEANER 1000 AC/DC cleaning device.
A corresponding marking has been affixed to the product, if required.
Depending on the type of danger, the following signal words will be used:
► Use suitable means to protect yourself and bystanders from the hazards
listed in the documentation.
► Store the documentation within easy reach of the device for reference
and enclose all documentation when passing on the product.
► Observe the local accident prevention regulations.
► Have commissioning as well as operating and maintenance work
carried out exclusively by qualified personnel. Qualified personnel are
persons who, based on their special training, knowledge, experience
and due to their knowledge of the relevant standards, are able to assess
the tasks assigned to them and identify possible dangers.
► Ensure the work area is well lit and keep it in good order.
► For the entire duration of servicing, maintenance and repair work, switch
off the power source, and the gas and compressed air supply, and
disconnect the mains plug.
► For disposal, observe the local regulations, laws, provisions, standards
and guidelines.
ABICLEANER
EN-12
EN-12
EN-12
EN-13
EN-13
EN-13
EN-13
EN-13
EN-13
EN-13
EN-13
EN-13
EN-14
EN-14
EN-14
EN-14