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SAFETY GUIDELINES / DEFINITIONS
DANGER: Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING:
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION:
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury and/or property damage.
CAUTION:
Used without the safety alert symbol indicates potentially hazardous
situation which, if not avoided, may result in property damage.
RISK OF UNSAFE OPERATION.
When using tools or equipment, basic
safety precautions should always be followed to reduce the risk of personal injury.
Improper operation, maintenance or modification of tools or equipment could
result in serious injury and property damage. There are certain applications for
which tools and equipment are designed. Manufacturer strongly recommends that
this product NOT be modified and/or used for any application other than for which
it was designed. Read and understand all warnings and operating instructions
before using any tool or equipment.
READ ALL INSTRUCTIONS
WARNING:
Read all instructions before operating the battery charger.
Failure to follow all instructions listed below may result in electric shock,
fire and/or serious injury.
IMPORTANT SAFETY INSTRUCTIONS
GENERAL SAFETY WARNINGS AND INSTRUCTIONS
• The unit was designed for household use only.
WARNING
– TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, BURST
HAZARD, OR INJURY TO PERSONS OR PROPERTY:
• Avoid dangerous environments. Don't use the battery charger in damp or wet
locations. Do not expose the battery charger to rain or snow.
• Keep children away. Keep away from children. This is not a toy!
• Store indoors. When not in use, battery chargers should be stored indoors in dry,
and high or locked-up places – out of reach of children.
• Unplug the battery charger when not in use.
• Check for damaged parts. Any part that is damaged should be properly
repaired or replaced by manufacturer unless otherwise indicated elsewhere in this
instruction manual before further use.
SPECIFIC SAFETY INSTRUCTIONS FOR POWER CORDS
• Don't abuse cord. Never carry appliance by cord or yank it to disconnect from
receptacle. Keep cord from heat, oil, and sharp edges. Pull by plug rather than
cord when unplugging the unit.
• Ground fault circuit interrupter (GFCI) protection should be provided on
the circuits or outlets to be used. Receptacles are available having built in GFCI
protection and may be used for this measure of safety.
DANGER
– Never alter AC cord or plug provided. If it will not fit the outlet,
have a proper outlet installed by a qualified electrician. Improper connection can
result in a risk of an electric shock.
Extension Cords
• An extension cord should not be used unless absolutely necessary. Use
of an improper extension cord could result in a risk of fire and electric shock, and
will void warranty.
– If an extension cord must be used, make sure your extension cord is in
good condition. When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An undersized cord will
cause a drop in line voltage resulting in loss of power and overheating. The
following table shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller
the gauge number, the heavier the cord.
BC40BS_ManualENSP_040720.indd 4-5
BC40BS_ManualENSP_040720.indd 4-5
Recommended Minimum AWG Size for Extension Cords for Battery Chargers
AC Input Rating
American Wire Gage (AWG) Size of Cord
Amperes
Length of Cord, feet (m)
Equal to or But less
25 (7.6)
50 (15.2)
100 (30.5)
greater than than
0
2
18
18
18
2
3
18
18
16
3
4
18
18
16
4
5
18
18
14
5
6
18
16
14
6
8
18
16
12
8
10
18
14
12
10
12
16
14
10
12
14
16
12
10
14
16
16
12
10
16
18
14
12
8
18
20
14
12
8
Power Cord Safety
The unit has a polarized plug (one blade is wider than the other) as a safety
feature. This plug will fit into a polarized outlet only one way. If the plug does not
fit fully into the outlet, reverse the plug. If it still does not fit, contact a qualified
electrician. Do not attempt to defeat this safety feature.
SPECIFIC SAFETY INSTRUCTIONS FOR BATTERY CHARGERS
WARNING –
BURST HAZARD: Do not use the unit for charging dry-cell
batteries that are commonly used with home appliances. These batteries may burst
and cause injury to persons and damage property. Use the unit for charging/
boosting a 12 volt battery only. It is not intended to supply power to a low-voltage
electrical system other than in a starter-motor application.
• Use of accessories and attachments: the use of any accessory or attachment
not recommended by manufacturer for use with this battery charger could be
hazardous.
• Stay alert. Use common sense. Do not operate this equipment when you are
tired or impaired.
• Do not operate the battery charger near flammable liquids or in gaseous or
explosive atmospheres. Motors may spark, and the sparks might ignite fumes.
• Do not operate the battery charger if it has received a sharp blow,
been dropped, or has been otherwise damaged in any way. Return it to the
manufacturer for repair.
WARNING
– TO REDUCE THE RISK OF ELECTRIC SHOCK:
• Never immerse the battery charger in water or any other liquid, or use when wet.
WARNING:
RISK OF EXPLOSIVE GASES
• WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS DANGEROUS. BATTERIES
GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS
REASON, IT IS OF THE UTMOST IMPORTANCE THAT EACH TIME BEFORE USING
THE BATTERY CHARGER YOU READ THIS MANUAL AND FOLLOW INSTRUCTIONS
EXACTLY.
• To reduce the risk of battery explosion, follow these instructions and those
published by the battery manufacturer and manufacturer of any equipment you
intend to use in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
• This equipment employs parts (switches, relays, etc.) that produce arcs or sparks.
Therefore, if used in a garage or enclosed area, the unit MUST be placed not less
than 18 inches above the floor.
• THIS UNIT IS NOT FOR USE BY CHILDREN AND SHOULD ONLY BE OPERATED BY
ADULTS.
WARNING –
TO REDUCE THE RISK OF FIRE:
• Do not operate near flammable materials, fumes or gases.
• Do not expose to extreme heat or flames.
CAUTION –
TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:
• NEVER ATTEMPT TO CHARGE A FROZEN BATTERY.
• Do not charge the battery while the engine is operating.
• Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to
persons.
• Vehicles that have on-board computerized systems may be damaged if vehicle
battery is jump-started. Before jump-starting, read the vehicle's owner's manual to
confirm that external-starting assistance is suitable.
• Never smoke or allow a spark or flame in vicinity of vehicle battery, engine or
battery charger.
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• Be extra cautious to avoid dropping a metal tool onto the battery. It might spark
or short-circuit the battery or another electrical part, and that may cause an
explosion.
150 (45.6)
• Never allow battery acid to come in contact with this unit.
• Do not operate this unit in a closed area or restrict ventilation in any way.
16
• Always turn the battery charger off by unplugging it when not in use.
14
14
• Do not open the BATTERY CHARGER – there are no user-serviceable parts inside.
12
Opening the battery charger will void the manufacturer's warranty.
12
• Operate battery charger only as described in this Instruction Manual.
10
• Check battery charger and components periodically for wear and tear. Return to
10
8
manufacturer for replacement of worn or defective parts immediately.
8
8
FIRST AID
8
6
When working with lead acid batteries, always make sure someone is close enough
to provide immediate assistance in case of accident or emergency.
Always have protective eyewear when using this product: contact with battery acid
may cause blindness and/or severe burns. Be aware of first aid procedures in case of
accidental contact with battery acid.
Have plenty of fresh water and soap nearby in case battery acid contacts skin.
If battery acid contacts skin or clothing, wash immediately with soap and water for
at least 10 minutes and get medical attention immediately.
Remove personal metal items such as rings, bracelets, necklaces and watches when
working with a lead acid battery. A lead acid battery can produce a short circuit
current high enough to weld a ring, or similar metal object, to skin causing a severe
burn.
Skin:
•
If battery acid comes in contact with skin, rinse immediately with water,
then wash thoroughly with soap and water. If redness, pain, or irritation occurs,
seek immediate medical attention.
Eyes:
•
If battery acid comes in contact with eyes, flush eyes immediately, for a
minimum of 15 minutes and seek immediate medical attention.
LCD liquid crystal display:
•
If liquid crystal comes in contact with your skin:
Wash area off completely with plenty of water. Remove contaminated clothing. If
liquid crystal gets into your eye: Flush the affected eye with clean water and then
seek medical attention. If liquid crystal is swallowed: Flush your mouth thoroughly
with water. Drink large quantities of water and induce vomiting. Then seek
medical attention.
WARNING –
TO REDUCE THE RISK OF INJURY:
Follow these instructions and those published by the battery manufacturer and
manufacturer of any equipment you intend to use with this unit. Review cautionary
markings on this product and on engine.
SAVE THESE INSTRUCTIONS
INTRODUCTION
Congratulations on purchasing your Stanley
®
Battery Charger. Read this
Instruction Manual and follow the instructions carefully before using your
new battery charger.
PREPARING TO CHARGE
1. Be sure area around battery is well ventilated while battery is being charged.
2. Remove battery completely from boat/airplane or any confined area before
charging.
3. If it is necessary to remove battery from vehicle to charge, or to clean terminals,
always remove grounded terminal from battery first. Make sure all accessories
in the vehicle are off, so as not to cause an arc.
4. Clean battery terminals, taking care to avoid getting corrosive material in eyes.
5. Add distilled water in each cell until battery acid reaches level specified
by battery manufacturer. This helps purge excessive gas from cells. Do not
overfill. For a battery without cell caps (maintenance free), carefully follow
manufacturer's charging instructions.
6. Study all battery manufacturer's specific precautions, such as removing or not
removing cell caps while charging, and recommended rates of charge.
7. Determine voltage of battery to be charged by referring to the vehicle manual.
The unit is for charging a 12 volt battery only.
Charger Location
• Locate charger as far away from battery as cables permit.
• Never place charger directly above battery being charged; gases from battery will
corrode and damage charger.
• Never allow battery acid to drip on charger when reading gravity or filling battery.
• Never operate charger in a closed-in area or restrict ventilation in any way.
• Marine batteries must be removed and charged on shore.
• Do not set a battery on top of the charger.
Connection Precautions
• Never allow clamps to touch each other.
• Attach clamps to battery and chassis as indicated in "Battery Installed in Vehicle"
steps 5 and 6, or in "Battery Outside of Vehicle" steps 2 to 5.
CHARGING A BATTERY INSTALLED IN A VEHICLE
WARNING –
A spark near the battery may cause an explosion. To
reduce risk of a spark near the battery:
1. Position AC and clamp cords to reduce risk of damage by hood, door, or
moving engine part.
2. Stay clear of fan blades, belts, pulleys, and other parts that can cause injury
to persons.
3. Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has
larger diameter than NEGATIVE (NEG, N, –) post.
4. Determine which post of battery is grounded (connected) to the chassis. If
negative post is grounded to chassis (as in most vehicles), see 5. If positive post
is grounded to the chassis, see 6.
5. For negative-grounded vehicle, connect POSITIVE (RED) clamp from battery
charger to POSITIVE (POS, P, +) ungrounded post of battery. Connect NEGATIVE
(BLACK) clamp to vehicle chassis or engine block away from battery. Do not
connect clip to carburetor, fuel lines, or sheet-metal body parts. Connect to
heavy gauge metal part of the frame or engine block.
6. For positive-grounded vehicle, connect NEGATIVE (BLACK) clamp from battery
charger to NEGATIVE (NEG, N, –) ungrounded post of battery. Connect POSITIVE
(RED) clamp to vehicle chassis or engine block away from battery. Do not
connect clip to carburetor, fuel lines or sheet-metal body parts. Connect to a
heavy gauge metal part of the frame or engine block.
7. When disconnecting charger, disconnect AC cord, remove clamp from vehicle
chassis, and then remove clamp from battery terminal.
8. Do not charge the battery while the engine is operating.
9. See operating instructions for length of charge information.
CHARGING A BATTERY THAT HAS BEEN REMOVED FROM
A VEHICLE
WARNING –
A spark near the battery may cause an explosion. To
reduce risk of a spark near the battery:
1. Check polarity of battery posts. The Positive post (marked POS,P, +) usually has
a larger diameter than the Negative battery post (marked NEG, N, –).
2. Attach a 24-inch (minimum length) AWG #6 insulated battery cable to the
Negative battery post (marked NEG, N, –).
3. Connect the Positive (RED) battery clamp to the Positive battery post (marked
POS, P, + or red).
4. Stand as far back from the battery as possible, and do not face battery when
making final connection.
5. Carefully connect the NEGATIVE (BLACK) charger clamp to the free end of the
battery cable connected to the negative terminal.
6. When disconnecting charger, always do so in reverse sequence of connecting
procedure and break first connection while as far away from battery as
practical.
Note:
A marine (boat) battery must be removed and charged on shore. To charge it on board requires
equipment specifically designed for marine use. This unit is NOT designed for such use.
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4/7/2020 3:36:24 PM
4/7/2020 3:36:24 PM
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