V I . D I S A S S E M B LY A N D A S S E M B LY
DISASSEMBLY
You can disassemble the Travel Scooter into several pieces: the seat, the under-seat storage, the rear section, the front
section, the basket, the battery pack, and the battery shroud (models 83 and 84 only). See fi gure 31. No tools are
required to disassemble or assemble your Travel Scooter. Always disassemble or assemble your Travel Scooter on a
level, dry surface with suffi cient room for you to work and move around—about 5 feet (1.5 meters) in all directions.
Remember that some Travel Scooter components are heavy and you may need assistance when lifting them.
WARNING! Do not lift weight beyond your physical capability. Ask for assistance when necessary
while disassembling or assembling your Travel Scooter.
WARNING! Do not pick up the seat frame or scooter by the armrests. They are free to pivot, and
you may lose control of the seat if they do so.
IDENTIFICATION KEY
1. Seat
2. Under-seat Storage
3. Rear Section
4. Front Section
5. Basket
6. Battery Pack
7. Battery Shroud
* Indicates
Lifting Points
Figure 31. Disassembled Travel Scooter
DISASSEMBLY PROCEDURES - MODELS 29, 36, 336, 83, AND 84
1. Remove the key from the key switch.
2. Lock the tiller in the straight ahead position by pushing the tiller lock knob
in and turning it clockwise 90°. See fi gure 32. The front wheel must face
forward in order to lock the tiller.
3. Remove the seat by lifting it straight up and off of the Travel Scooter. If you
encounter resistance when removing the seat, disengage the seat rotation
lever and swivel the seat back and forth while lifting up on the seat.
4. Remove the rear shroud by lifting it straight up and off of the Travel Scooter.
(Models 83 and 84 only).
5. Disconnect the battery harness. See fi gure 22.
6. Disconnect the front-to-rear harness. See fi gure 22.
7. Disconnect the battery tie-down strap. (Models 83 and 84 only). See fi gure 22.
8. Remove the battery pack from the Travel Scooter by lifting it straight up
and off of the Travel Scooter.
DISASSEMBLY PROCEDURES - MODELS AAP4, 39, 40, 44, 40LX, 40X, 44X, 40E, 44E, 44LX, 49,
50LX, 50LXLIT, 53, 53HD, 54, 54LX, 54LXLIT, 54HD, 66, 67, 73, 74, AND JAZZY ZTS
1. Remove the key from the key switch and then lock the tiller in the straight ahead position by pushing the tiller lock
knob in and turning it clockwise 90°. See fi gure 32. The front wheel must face forward in order to lock the tiller.
2. If equipped, remove under-seat storage. See Figure 28.
3. Remove the seat by lifting it straight up and off of the Travel Scooter. If you encounter resistance when removing
the seat, disengage the seat rotation lever and swivel the seat back and forth while lifting up on the seat.
4. Remove the battery pack by lifting the pack straight up and off of the Travel Scooter.
NOTE: Please check the Travel Scooter Features Table on the inside of the front cover to determine if your
Travel Scooter has a frame release lever or a lock-up pin before attempting to separate the frame.
Travel Scooter Series
Figure 32. Tiller Lock Knob
31