INSTALLATION – PRODUCT OPERATION
DESCRIPTION
Thank you for choosing this machine. To get the best from your machine, please read the following carefully :
The NOVOMIG 110 is a traditional machine for semi-automatic welding of flux cored wire only (AC current).
Adjustment and Setting of this machine is easy with its SMART feature.
ELECTRICITY SUPPLY
This machine is fitted with a 16A socket type CEE7/7 which must be connected to a single-phase 230V (50 - 60 Hz)
power supply fitted with three wires and one earthed neutral.
The absorbed effective current (I1eff) is displayed on the machine, for optimal use. Check that the power supply and
its protection (fuse and/or circuit breaker) are compatible with the current needed by the machine. In some countries,
it may be necessary to change the plug to allow the use at maximum settings.
DEVICE PRESENTATION (FIG-I)
1- Wire speed regulator
2- Control panel and table for SMART feature
3- Power Switch Off/On
4- Voltage selection
5- Power cable
SEMI-AUTOMATIC WELDING FOR STEEL (FIG-II)
This machine can only weld with no gas wire of Ø0.9 (no gas flux cored wire)
Using no gas wire does not require a gas supply
This machine is supplied to work with a Ø0.9 no gas wire. The contact tip, the rollers, the torch liner are made for this
use. The product is equipped with a two Ø0.9 grooves roller. One is U shaped (recommended for no gas wire) and the
the other is V shaped.
The NOVOMIG 110 is recommended for welding steel 1 to 2mm thick. For thicker sheets, up to 4mm, the assembly will
require several passes.
This welding process requires a slow speed in order to obtain a good quality welding bead.
Warning : The current circulates in the torch and can create a welding arc without pressing on the trigger.
Watch a demonstration video of the NOVOMIG 110 on YouTube.
https://www.youtube.com/watch?v=lvqBXjqbAUk
PROCESS OF REEL AND TORCH ASSEMBLY (FIG-III)
Remove the Nozzle (fig III-E) from the torch by turning clockwise and then remove the contact tip, leaving the sup-
port
and the spring on the torch (fig III-D).
• Open the door of the machine
FIG III-A : Position the reel on to the support.
• Adjust the reel break (1) to avoid reel movement tangling the wire when welding stops. Be careful not to tighten
too much - the reel must rotate without straining the motor.
• Tighten the plastic screw (2).
FIG III-B : Installing the drive roller.
FIG III-C : To select the adjustment of the drive rollers, proceed as follows :
• Loosen the drive roller knob as far as possible.
• Insert the wire until it exits the other side by about 2cm, tighten the knob again slightly.
• Start the motor by pressing the trigger of the torch.
• Tighten the knob (fig III-C) whilst pressing the trigger until the wire starts to move.
Nb : When welding with Aluminium, use the minimum possible pressure to avoid crushing the wire
• Leave approximately 5cm of wire out of the end of the torch, then attach the contact tip suitable for the wire used,
and then the nozzle (fig III-E).
The NOVOMIG 110 can accommodate 100mm diameter wire reels.
NOVOMIG 110
6- Fixed torch
7- Fixed earth cable
8- Drive Reel
9- Wire Reel Support
10- Handle
NOVOMIG 110
No Gas
0.9 (086104)
EN
13