1. Safety precautions
1.2. Before installation (relocation)
Caution:
• Be extremely careful when transporting or installing the units. 2 or more
persons are needed to handle the unit, as it weighs 20 kg or more. Do not
grasp the packaging bands. Wear protective gloves to remove the unit from
the packaging and to move it, as you can injure your hands on the fi ns or
the edge of other parts.
• Be sure to safely dispose of the packaging materials. Packaging materials,
such as nails and other metal or wooden parts may cause stabs or other
injuries.
1.3. Before electric work
Caution:
• Be sure to install circuit breakers. If not installed, electric shock may result.
• For the power lines, use standard cables of suffi cient capacity. Otherwise,
a short circuit, overheating, or fi re may result.
• When installing the power lines, do not apply tension to the cables. If the
connections are loosened, the cables can snap or break and overheating or
fi re may result.
1.4. Before starting the test run (Only for Air-Conditioners)
Caution:
• Turn on the main power switch more than 12 hours before starting opera-
tion. Starting operation just after turning on the power switch can severely
damage the internal parts. Keep the main power switch turned on during the
operation season.
• Before starting operation, check that all panels, guards and other protective
parts are correctly installed. Rotating, hot, or high voltage parts can cause
injuries.
1.5. Using R410A refrigerant outdoor unit
Caution:
• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes,
to connect the refrigerant pipes. Make sure the insides of the pipes are clean
and do not contain any harmful contaminants such as sulfuric compounds,
oxidants, debris, or dust. Use pipes with the specifi ed thickness. (Refer to
4.1.) Note the following if reusing existing pipes that carried R22 refrigerant.
- Replace the existing fl are nuts and fl are the fl ared sections again.
- Do not use thin pipes. (Refer to 4.1.)
• Store the pipes to be used during installation indoors and keep both ends of
the pipes sealed until just before brazing. (Leave elbow joints, etc. in their
packaging.) If dust, debris, or moisture enters the refrigerant lines, oil dete-
rioration or compressor breakdown may result.
• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil
applied to the fl ared sections. If mineral oil is mixed in the refrigeration oil,
oil deterioration may result.
1
Fig. 1-1
2. Installation location
D
Fig. 2-1
A
B
E
C
• The base and attachments of the outdoor unit must be periodically checked
for looseness, cracks or other damage. If such defects are left uncorrected,
the unit may fall down and cause damage or injuries.
• Do not clean the outdoor unit with water. Electric shock may result.
• Tighten all fl are nuts to specifi cation using a torque wrench. If tightened too
much, the fl are nut can break after an extended period and refrigerant can
leak out.
• Be sure to ground the unit. Do not connect the ground wire to gas or water
pipes, lightning rods, or telephone grounding lines. If the unit is not prop-
erly grounded, electric shock may result.
• Use circuit breakers (ground fault interrupter, isolating switch (+B fuse),
and molded case circuit breaker) with the specifi ed capacity. If the circuit
breaker capacity is larger than the specifi ed capacity, breakdown or fi re
may result.
• Do not touch any switch with wet hands. Electric shock may result.
• Do not touch the refrigerant pipes with bare hands during operation. The
refrigerant pipes are hot or cold depending on the condition of the fl owing
refrigerant. If you touch the pipes, burns or frostbite may result.
• After stopping operation, be sure to wait at least fi ve minutes before turn-
ing off the main power switch. Otherwise, water leakage or breakdown may
result.
• Do not use refrigerant other than R410A refrigerant. If another refrigerant is
used, the chlorine will cause the oil to deteriorate.
• Use the following tools specifi cally designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant. Contact your
nearest dealer for any questions.
Tools (for R410A)
Gauge manifold
Charge hose
Gas leak detector
Torque wrench
• Be sure to use the correct tools. If dust, debris, or moisture enters the refrig-
erant lines, refrigeration oil deterioration may result.
• Do not use a charging cylinder. If a charging cylinder is used, the composi-
tion of the refrigerant will change and the effi ciency will be lowered.
1.6. Accessories of outdoor unit (Fig. 1-1) (SHW230)
The parts show in the left are the accessories of this unit, which are affi xed to the
inside of the service panel.
1 Joint pipe.........×1
2.1. Refrigerant pipe (Fig. 2-1)
► Check that the difference between the heights of the indoor and outdoor
units, the length of refrigerant pipe, and the number of bends in the pipe are
within the limits shown below.
A Pipe length
Models
(one way)
SHW80, 112, 140
2 m - 75 m
SHW230
2 m - 80 m
• Height difference limitation is defi ned regardless of which unit, indoor or outdoor,
is positioned higher.
D Indoor unit
E Outdoor unit
Flare tool
Size adjustment gauge
Vacuum pump adapter
Electronic refrigerant charging scale
B Height
C Number of bends
difference
(one way)
Max. 30 m
Max. 15
Max. 30 m
Max. 15
3