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KW9.5 12 Volt DC ELECTRIC WINCH
Designed for Vehicle Recovery, Vehicle Trailers and General Winching Applications.
THIS PRODUCT IS NOT INTENDED FOR LIFTING/HOISTING
Assembly & Operating Instructions
!
!
CAUTION
PLEASE READ ALL SAFETY PRECAUTIONS AND WARNINGS BEFORE INSTALLING AND USING THE WINCH! IF
YOU HAVE ANY QUESTIONS PLEASE CONTACT OUR CUSTOMER SERVICE DEPARTMENT LISTED BELOW.
Introduction
Thank you for purchasing your KEEPER
Winch.
®
PLEASE READ ALL INSTRUCTIONS, PAYING SPECIAL ATTENTION TO THE SAFETY INSTRUCTIONS.
Your KEEPER
Winch has been designed and manufactured to provide years of trouble-free operation.
®
If you are not satisfied, for any reason, please contact Customer Service at 800-533-7372, visit our website: www.Trakkerwinch.com or contact
keeperwinches@hamptonproducts.com. When requesting information in regard to this winch, please give the following information:
Winch Part #____________________ and Serial number___________________________________.
(Please write down this information here for future reference.) (Found on Motor Housing)
Please read and understand this Owner's Manual prior to installing and operating this product. PAY PARTICULAR ATTENTION TO THE GENERAL SAFETY
INFORMATION. Your Winch is a powerful machine. If used unsafely or improperly, there is a possibility that property damage and/or personal injury can result.
Your safety ultimately depends on your caution when using this product.
General Description
This KEEPER
Winch is equipped with a series wound, 12 Volt DC motor and is
®
designed for INTERMITTENT GENERAL DUTY USE. This electric winch is similar to
most electric motor driven tools and should not be allowed to become overly hot.
Stop winch if motor starts to labor or end of motor becomes hot to the touch.
Stop winching and allow motor to cool down.
Minimum electrical requirements are 60 amp alternator
and battery with 650 CCA (cold cranking amp) capacity.
This Winch (FIGURE 1) is not intended for use in
lifting/hoisting applications and the manufacturer
does not warrant it to be suitable for such use.
The Freespool Clutch disengages the gearbox to allow
the wire rope to be pulled out without using electric power.
A Remote Switch with 15' lead allows a wide variety
of mounting options.
Wire Cable Assembly is 100 feet X 21/64". Usable length is 95 feet.
Wiring harness to battery length is 6 feet.
Performance
KW 9.5 SPECIFICATIONS
Part Number:
KW95022
Rated Line Pull:
9,500 lbs., 4,309 kg.
Motor - Series Wound:
5.6HP 12V DC
Control:
Hand Held Remote on 15' lead with built-in High Density Light
Switching:
High Duty cycle Sealed Solenoid Pack
Gear Train:
High Efficiency 3-Stage Planetary Gear Set
Gear Reduction:
218:1
Clutch (Freespooling):
Sliding Ring Gear
Brake:
Mechanical Automatic Cam Activated
Wire Rope:
100' (30.48 m) of 21/64ths (8.3 mm) Diameter Galvanized Wire Rope with
Looped Thimble, Latched Clevis Hook and Red Warning Area.
Drum Diameter/Length:
Diameter - 2.5" (63.5 mm) / Length - 8.8" (224 mm)
Fairleads:
4-way Roller
Battery Leads:
2 Gauge, 72" (1.83 m)
Battery:
Minimum 650 CCA
Application:
General Utility Load Recovery/Trailer, Truck, Tractor, Equipment
Finish:
High-Gloss gray Powder Coat over Undercoating
Weight:
94 lbs. / 43 kg.
1
THIS PRODUCT IS NOT INTENDED FOR LIFTING / HOISTING
FIGURE 1
12V DC PERFORMANCE
Line Pull Lbs. (kg)
Line Speed FPM (MPM)
0
2,000 (907)
4,000 (1,814)
6,000 (2,722)
8,000 (3,629)
9,500 (4,310)
MAXIMUM LINE PULL AND WIRE ROPE CAPACITY BY LAYER
Layer
1
2
3
4
Rolling Load Capacities (1st Layer)
SLOPE*
10% (4.5o)
20% (9o)
Lbs.
48,450
32,400
Kgs.
22,980
14,700
*SLOPE: a one (1') rise over ten (10') feet in length equals a GRADE of 10%. A 10% grade is equal to a 9.5o incline angle. Therefore a 100% grade equals a 45o angle of incline.
General Safety Information
!
!
WARNING
Your KEEPER
Winch is a very powerful machine. If used unsafely or improperly, serious
®
personal injury and/or property damage can result.
1. READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING YOUR WINCH. After installing
the Winch, practice using it before the need arises. NEVER ALLOW PERSONS UNFAMILIAR
WITH THIS PRODUCT TO OPERATE IT.
ALWAYS WEAR SAFETY GLASSES WHILE WORKING WITH MACHINERY.
2. DO NOT EXCEED RATED CAPACITY OF THE WINCH. DO NOT OVERLOAD! DO NOT ATTEMPT PROLONGED PULLS OF HEAVY LOADS! Overloads can damage the
Winch and/or the wire rope and create unsafe operating conditions. FOR LOADS OVER 75% OF THE RATED WINCH CAPACITY, WE RECOMMEND THE USE OF A
PULLEY BLOCK (not included) TO DOUBLE LINE THE WIRE ROPE (FIGURE 2). This reduces the load on the Winch, the strain on the wire rope and electrical system.
FIGURE 3
10. NEVER HOOK THE
WIRE ROPE BACK
ONTO ITSELF. This will
damage the wire rope.
Use a winch sling, tree
saver or other
recommended
accessory for this type
connection. (FIGURE 4)
FIGURE 4
THIS PRODUCT IS NOT INTENDED FOR LIFTING / HOISTING
Motor Amp Draw
28.3 (8.6)
16.6 (5.1)
12.2 (3.7)
9.8 (3.0)
8.1 (2.5)
4.2 (1.3)
Line Pull lbs. (kg)
Rope on Drum ft. (m)
9,500 (4,310)
8,075 (3,662)
6,864 (3,113)
5,834 (2,646)
40% (18o)
60% (27o)
20,900
16,150
9,480
7,320
FIGURE 2
PULLY BLOCK
Double Line
Single Line
3. THE VEHICLE ENGINE SHOULD BE RUNNING DURING WINCH OPERATION. If winching is
performed with the engine turned off, the battery may be too weak to restart the engine.
4. DO NOT operate your vehicle to assist the Winch in pulling the load. The combination of the
Winch and vehicle pulling together could overload the wire rope and the Winch.
5. WHEN IN USE, ALWAYS STAND CLEAR OF WIRE ROPE, HOOK AND WINCH.
6. INSPECT WIRE ROPE AND EQUIPMENT FREQUENTLY. A FRAYED, KINKED OR FLATTENED
WIRE ROPE NEEDS TO BE REPLACED IMMEDIATELY. Periodically check the Winch
installation to ensure that all bolts are tight.
7. USE HEAVY LEATHER GLOVES when handling wire rope. DO NOT LET WIRE ROPE SLIDE
THROUGH YOUR GLOVED OR UNGLOVED HANDS. ALWAYS USE THE HAND-SAVER STRAP
when guiding the wire rope in or out. (FIGURE 3)
8. NEVER WINCH WITH LESS THAN 5 WRAPS OF WIRE ROPE AROUND THE WINCH DRUM
since the wire rope end fastener may NOT withstand full load.
9. KEEP CLEAR OF WINCH, TAUT WIRE ROPE AND HOOK WHEN OPERATING WINCH. NEVER
STEP OVER TAUT WIRE ROPE.
11. It is highly recommended to lay a heavy cloth (such as a blanket or tarp) over the
wire rope when pulling heavy loads (FIGURE 5). If a wire rope failure should occur,
the cloth will act as a damper and help prevent the wire rope
from whipping. If mounted on the front of a vehicle then
raise the hood for
further protection.
Sling
FIGURE 5
80
160
220
260
310
360
16.2 (4.9)
39.0 (11.9)
68.2 (20.8)
100.0 (30.5)
100% (45o)
13,600
6,170
Sling
2
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