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Section 4: Installation Instructions for Single Pole Male Inline Plug
9. Mechanical Clamp
8.Basket
1. Cable Adapter
Weave
7. Bushing
WARNING
1000V maximum on single pole (CRIG Series) connectors.
A. To disassemble male inline plug:
1.
Place cable adapter (1) in rubber or aluminum jawed
vice. Unscrew male skirt (2) (left hand thread) from
cable adapter (1), keeping environmental cover (3) on
male skirt (2).
2.
Remove cable adapter (1) from vice and place male skirt
(2) in vice, clamping onto environmental cover (3) with
warning label facing down.
3.
Unscrew coupling nut (4) from environmental cover (3).
4.
Remove male contact (7), brass washer (8) and retaining
clip (9) set to the side
B. To connect male contact to insulator housing:
1.
Slide basketweave (8) or mechanical clamp (9), cable
adapter (1) and coupling nut (4) down the cable and out
of the way.
2.
Prepare cable and crimp male contact (7) following
directions from Section 8.
3.
Slide the insulator housing (11) over the crimped contact.
4.
Install brass washer (8) followed by retaining clip (9) in
order to secure male contact (7) to insulator housing (10).
5.
Align insulator housing (11) keyway with key on the male
skirt (2) then insert insulator housing (11) fully into male
skirt (2).
Retaining Clip
Brass Washer
IF 1688 • 08/18
Copyright © 2018 Eaton's Crouse-Hinds Division
11. Insulator
Housing
7. Male Contact
3. Environmental
4. Coupling Nut
Cover
2. Male Skirt
C. To re-assemble male inline plug:
1.
Thread cable adapter (1) onto male skirt (left hand
threads). Wrench fully to shoulder following torque
value specified in Table 3.
2.
Screw basketweave (8) or mechanical clamp (9)
onto the end of the cable adapter (1). Screw it down
tight enough to squeeze the busing firmly against
the cable. While doing this, push in on the cable to
prevent strain on the wire terminals.
3.
Fully tighten wrench.
4.
If using mechanical clamp tighten cord grip screws to
torque found on Table 3.
Section 5: Installation Instructions for Single Pole Female Inline Receptacle
9. Mechanical Clamp
8. Brass
9. Retaining
Washer
Clip
8.Basket
Weave
7. Bushing
1000V maximum on single pole (CRIG Series) connectors.
A. To disassemble female inline receptacle:
1.
Place cable adapter (1) in rubber or aluminum jawed
vice. Unscrew female skirt (2) (left hand thread) from
cable adapter (1), keeping environmental cover (3) on
female skirt (2).
2.
Remove cable adapter (1) from vice and place female
skirt (2) in vice, clamping onto environmental cover (3)
with warning label facing down.
3.
Remove female contact (7), brass washers (2 pcs) (8)
and retaining clips (2 pcs) (9) set to the side.
B. To connect female contact to insulator housing:
1.
Slide mechanical clamp (9) or basketweave (8) and
cable adapter (1) down the crimped cable and out of
the way.
2.
Prepare cable and crimp female contact (7) following
directions from Section 8.
3.
Install retaining clip (9) followed by brass washer (8)
into 1st indent in female contact (7) closest to the
crimped cable.
Step 8 – Installing Washer and Retaining Clip
Section 6: Cable Prep and Crimp Directions (excluding single pole)
*Follow crimp tool instructions from tool manual
Page 3
IF 1688 • 08/18
11. Brass
Washer
10. Female Contact
12. Retaining
Clip
2. Female Skirt
3. Environmental Cover
1. Cable Adapter
WARNING
4.
Slide the insulator housing (10) over the crimped contact.
5.
Install brass washer (8) followed by retaining clip (9)
into 2nd indentation furthest from the cable in order to
secure female contact (7) to insulator housing (10).
6.
Align insulator housing (10) keyway with key on the
male skirt (2) then insert insulator housing (10) fully into
male skirt (2).
C. To re-assemble female inline receptacle:
1.
Thread cable adapter (1) onto female skirt (left hand
threads). Wrench fully to shoulder following torque value
specified in Table 3.
2.
Screw basketweave (8) or mechanical clamp (9) onto the
end of the cable adapter (1). Screw it down tight enough
to squeeze the busing firmly against the cable. While
doing this, push in on the cable to prevent strain on the
wire terminals.
3.
Fully tighten with wrench.
4.
If using mechanical clamp, tighten cord grip screws to
torque found on Table 3.
Retaining Clip
1.
Prepare cables, cutting to length as needed.
2.
Strip outer jacket to length per Table 2.
3.
Strip individual conductors to length per Table 1.
4.
If desired, label wires according to the location # on the
insert.
5.
Taking crimping tool per Table 4 and install correct
support/guide based on pin size being crimped.
6.
Adjust crimping tool knob to required setting based on
pin gage for 16 AWG to 10 AWG contacts.
7 .
Place stripped end of conductor into contact socket,
verify that between 1 and 3 mm of bare copper is
exposed between end of contact and insulation.
8.
Place contact with wire into crimping tool and fully
squeeze tool until the contact is crimped and released.
9.
Repeat steps 5-8 for each wire and contact as required.
Copyright © 2018 Eaton's Crouse-Hinds Division
11. Brass Washer
12. Retaining
Clip
Brass Washer
Page 4
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