3.2 - INSTALLATION (see example in 3.4)
Threaded devices:
• Assemble the device by screwing it, with the due seals, onto the plant with pipes and/or fittings whose threads are
consistent with the connection being attached;
• Do not use the coil (1) as a lever to help you screw it on, only use the specific tool;
• The arrow, shown on the body (6) of the device, needs to be pointing towards the application;
Flanged devices:
• Assemble the device by flanging it, with the due seals, onto the plant with pipes whose flanges are consistent with the
connection being attached. The gaskets must be free from defects and must be centred between the flanges;
• If, after installing the gaskets, there is still an excessive space in between, do not try to reduce said gap by excessively
tightening the bolts of the device;
• The arrow, shown on the body (6) of the device, needs to be pointing towards the application;
• Insert the relative washers inside the bolts in order to prevent damage to the flanges during tightening;
• When tightening, be careful not to "pinch" or damage the gasket;
• Tighten the nuts or bolts gradually, in a "cross" pattern (see the example below);
• Tighten them, first by 30%, then by 60% and finally 100% of the maximum torque (see the table below according to
EN 13611);
• Tighten each nut and bolt again clockwise at least once, until the maximum torque has been achieved uniformly;
• Common procedures (threaded and flanged devices):
• The device can also be installed vertically without affecting correct operation. It cannot be put in upside
down (with the cover (3) pointing downwards);
• During installation, avoid debris or metal residues from getting into the device;
• To guarantee mechanical tension-free assembly, we recommend using compensating joints, which also
adjust to the pipe's thermal expansion;
• If the device is to be installed in a ramp, it is the installer's responsibility to provide suitable or correctly sized supports
to hold and secure the assembly. Never, for any reason whatsoever, leave the weight of the ramp only on the connections
(threaded or flanged) of the individual devices;
• In any case, following installation, check the tightness of the plant;
• ATTENTION: The coil is provided with a 3m long co-pressed power supply cable. This cable MUST NOT be replaced
with a different one. In the event of damage, the part (coil) must be disposed of and replaced with an identical new one;
• In the dangerous area, wire the cable terminals with approved explosion resistant equipment (E.g. Terminal box with "E"
protection or increased safety according to EN 60079-7);
• Make sure the connection cables are inserted correctly into the electrical terminal, ensuring they are not crushed and/or
damaged in order to prevent short circuits and interferences.
• The valve needs to be connected to earth either through the pipe or through other means (e.g. cable jumpers).
Madas Technical Manual - 2|2.2a - REV. 0 of 10
Diameter
DN 32
Max. torque (N.m)
50
11
May 2018
th
DN 40
DN 50
50
50
M16/RM N.C. EEX