Maintenance; Basic Troubleshooting Guide - GALAGAR SMART CUT 1000 Manual Técnico De Instrucciones

CNC control cable selectable type:: : : : CNC control cable selectable type:
CNC control cable selectable type: CNC control cable selectable type:
6.310.660
6.310.660-D
6.310660-E

Maintenance

Maintenance Maintenance Maintenance
5.

Basic Troubleshooting Guide

Basic Troubleshooting Guide
5.1 Basic Troubleshooting Guide Basic Troubleshooting Guide
There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose
or repair unless you have had training in power electronics measurement and troubleshooting techniques.
5.1.1 Basic troubles
E. E. E. E. Turn on the machine, the power indicator lights up Turn on the machine, the power indicator Turn on the machine, the power indicator Turn on the machine, the power indicator
1. Absent Phases. Please check the input lines, and connect it correctly.
2. The main board in the machine is
F. F. F. F. Turn on the machine, the TIP/GUN/GAS Turn on the machine,
Turn on the machine, Turn on the machine,
1. Gas pressure is too low. Adjust the gas pressure to 65psi/4.5bar. The Barometer indicate to 0.45~0.5MPa.
G. G. G. G. Turn on the machine, Turn on the machine, the TIP/GUN/GAS
Turn on the machine, Turn on the machine,
1. The shield cup is unfitted installation, Turn off the power source, install and screw it properly, then turn on the
power source.
2. The Tip or electrode is unfitted installation, Turn off the power source, and install and screw shield cup
properly, then turn on the power source.
H. H. H. H. The temperature The t emperature indicator
The t The t emperature emperature
1. Air flow blocked, check for blocked air flow around the unit and correct condition.
2. Fan blocked, check and correct condition.
3. The machine is over-heat, let it cool down for at least 5 minutes. Make sure the machine has not been operated
beyond the Duty Cycle (refer to technology parameters in Section 2).
4. Input voltage over the normal range, choosing the proper voltage (refer to technology parameters in the
Section).
5. Faulty components in the machine, return for repair or have qualified technician repair per Service Manual.
5.1.2 Pilot arc troubles
E. E. E. E. Torch fail Torch failed Torch fail Torch fail ed ed ed to ignite the arc when torch to ignite the arc when torch is is is is trigger to ignite the arc when torch to ignite the arc when torch
1. The system is set in "SET" mode, change it to "RUN" mode.
2. Faulty in torch parts, inspect torch parts and replace it if necessary.
3. Gas pressure is too high or too low, adjust it to proper state.
4. Faulty components in the machine, return for repair or have qualified technician repair per Service Manual.
F. F. F. F. Difficult ignit Difficult ignit Difficult ignit Difficult igniting ing ing ing
1. The gas distributor is un-installed
2. Worn torch parts (consumables), shut off input power. Remove and inspect torch shield cup, tip, starter
cartridge, and electrode. Replace electrode or tip if worn; replace starter cartridge if end piece does not move
freely; replace shield cup if excessive spatter
3. The machine is in trouble. Please
G. G. G. G. The torch The t orch is triggered is triggered, , , , but
The t The t orch orch is triggered is triggered
flows; Fan operates flows; Fan operates flows; Fan operates. . . . flows; Fan operates
1. It is inaccurate connection between torch and power supply, check the torch leads are properly connect to
SMART CUT 1000
Ref Ref Ref Ref
lights up, but both of the fan and the lights up lights up
break. Please ask the qualified technician to change it.
the TIP/GUN/GAS indicator indicator lights up.
the TIP/GUN/GAS the TIP/GUN/GAS indicator indicator
the TIP/GUN/GAS indicator indicator glitte
the TIP/GUN/GAS the TIP/GUN/GAS indicator indicator
indicator lights up lights up after the machine working a few of minutes after the machine working a few of minutes. . . .
indicator indicator lights up lights up after the machine working a few of minutes after the machine working a few of minutes
trigger trigger triggered.
adheres to it.
ask the qualified technician to check it and repair the machine.
but the pilot arc isn' the pilot arc isn't change to the cut t change to the cutting pilot.
but but the pilot arc isn' the pilot arc isn' t change to the cut t change to the cut
Standard (m)
, but both of the fan and the air control valve , but both of the fan and the , but both of the fan and the
lights up.
lights up. lights up.
glitter r r r . . . .
glitte glitte
ed. ed. ed.
ting pilot. The
ting pilot. ting pilot.
(m)
(m) (m)
5
10
15
air control valve is no air control valve air control valve is no action is no is no
The power power indicator indicator lights up; Gas lights up; Gas
The The power power indicator indicator lights up; Gas lights up; Gas
23
action action. . . . action