Reassembly - RAMSEY WINCH DC-300 Serie Manual De Funcionamiento, Servicio Y Mantenimiento

10. Examine shifter assembly (item #1) for damage to yoke. Yoke
should be firmly attached to shaft, yet, able to swivel freely around
shaft. Replace if necessary by removing pin (item #34) from han-
dle (item #9).
Remove rubber plug (item #35) from housing. Unscrew setscrew
enough to allow shifter assembly to be removed from housing.
Install new shifter assembly (item #1) by placing end of shaft,
opposite yoke, through spring (item #40) and into housing (item
#10). Attach (item #9) handle to shaft using roll pin (item #34).
Tighten setscrew, in housing, enough to allow shifter assembly to
operate properly. Replace rubber plug (item #35).
Place greased end of shaft through thrust washer (item #42) and bushing
in gear housing (item #11). Place gasket (item #27) onto gear housing
cover (item #6). Apply grease to gear end of shaft and cover bushing.
Place cover onto shaft and secure to housing with tem (item #18) cap-
screws. Tighten capscrews to 8 ft-lbs. (10.8 Nm.) each.
13. Press bearing (item #15) onto worm (item #14). NOTE: Be sure
that thick shoulder of bearings outer race (side with manufacturer's
name and part number) is out, away from worm threads. Press
bearing and worm into gear housing. Slip gasket (item #26) onto
bearing cap (item #3). Use four capscrews (item #19) to secure
cap to gear housing. TIGHTEN CAPSCREWS TO 8 FT-LBS (10.8
Nm.) EACH.
14. Press bearing (item #15) onto worm and into gear housing. NOTE: Be sure that
thick shoulder of bearings outer race (side with manufacturer's name and part
number) is out, away from worm threads. Attach bearing cap (item #4), to gear
housing. Use four (item #19) capscrews to secure. TIGHTEN CAPSCREWS TO
9 FT-LBS. (12.1 Nm.) EACH. Tap key (item #12) into keyway.
11. Check cover bushing (item #16)
for signs of wear. If necessary remove old
bushing and press bushing into place.
RE-ASSEMBLY
12. Apply grease to end of shaft, opposite gear.
Apply grease to bushing in gear housing
(item #11).
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