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INSTRUCTION MANUAL
Catalog No. QS540
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BEFORE RETURNING THIS PRODUCT
FOR ANY REASON PLEASE CALL
1-800-544-6986
BEFORE YOU CALL, HAVE THE CATALOG No. AND DATE CODE AVAILABLE. IN MOST CASES, A
BLACK & DECKER REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE A
SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL TO BLACK & DECKER.
KEY INFORMATION YOU SHOULD KNOW:
• Never operate the sander without recommended
sandpaper properly installed on the base.
• Do not push down—let the sander do the work.
• Extended drywall sanding is not recommended.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
VEA EL ESPAÑOL EN LA CONTRAPORTADA.
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
Cat. No. QS540
Form No. 494402-00 Rev. 1
Copyright © 2008 Black & Decker
General Power Tool Safety Warnings
WARNING! Read all safety warnings and instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust . Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current
device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
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d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool's
operation. If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5) Battery tool use and care
a) Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another
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battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other
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battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like paper
clips, coins, keys, nails, screws, or other small metal objects that can make a
connection from one terminal to another. Shorting the battery terminals together may
cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery, avoid contact. If
contact accidentally occurs, flush with water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the battery may cause irritation or burns.
6) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
SPECIFIC SAFETY RULES
• Hold power tools by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will
make exposed metal parts of the tool "live" and shock the operator.
• Always use proper eye protection and a respirator when sanding.
• Sanding of lead-based paint is not recommended. See Sanding Lead Based Paint for
additional information before sanding paint.
• Clean your tool out periodically.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disperse dust, which may cause
serious and permanent respiratory or other injury. Always use NIOSH/OSHA
approved respiratory protection appropriate for the dust exposure. Direct particles
away from face and body.
WARNING: ALWAYS use safety glasses. Everyday eye glasses are NOT safety
glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR
CERTIFIED SAFETY EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3)
• ANSI S12.6 (S3.19) hearing protection
• NIOSH/OSHA/MSHA respiratory protection
SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual.
The information it contains relates to protecting YOUR SAFETY and PREVENTING
PROBLEMS. The symbols below are used to help you recognize this information.
DANGER:
in death or serious injury.
WARNING:
result in death or serious injury.
CAUTION:
in minor or moderate injury.
CAUTION:
which, if not avoided, may result in property damage.
Symbols
The label on your tool may include the following symbols.
V ..........................volts
Hz ........................hertz
min ........................minutes
......................direct current
.......................... Class II Construction
..........................safety alert symbol
1
Indicates an imminently hazardous situation which, if not avoided, will result
Indicates a potentially hazardous situation which, if not avoided, could
Indicates a potentially hazardous situation which, if not avoided, may result
Used without the safety alert symbol indicates a potentially hazardous situation
2
A..........................amperes
W ........................watts
......................alternating current
n o ........................no load speed
........................earthing terminal
.../min ..................revolutions or
reciprocations per minute
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