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INSTALLER WARNINGS
WARNING! Important safety instructions. Carefully read and comply with all the warnings
and instructions that come with the product as incorrect installation can cause injury to
people and animals and damage to property. The warnings and instructions give important
information regarding safety, installation, use and maintenance. Keep hold of instructions
so that you can attach them to the technical file and keep them handy for future reference.
GENERAL SAFETY
This product has been designed and built solely for the purpose indicated herein. Uses other than
those indicated herein might cause damage to the product and create a hazard.
- The units making up the machine and its installation must meet the requirements of the following
European Directives, where applicable: 2004/108/EC, 2006/95/EC, 2006/42/EC, 89/106/EC, 99/05/
EC and later amendments. For all countries outside the EEC, it is advisable to comply with the
standards mentioned, in addition to any national standards in force, to achieve a good level of
safety.
- The Manufacturer of this product (hereinafter referred to as the "Firm") disclaims all responsibility
resulting from improper use or any use other than that for which the product has been designed,
as indicated herein, as well as for failure to apply good Practice in the construction of entry systems
(doors, gates, etc.) and for deformation that could occur during use.
- Installation must be carried out by qualified personnel (professional installer, according to EN
12635), in compliance with good Practice and current code.
- Before commencing installation, check the product for damage.
- Before installing the product, make all structural changes required to produce safety gaps and to
provide protection from or isolate all crushing, shearing and dragging hazard areas and danger
zones in general. Check that the existing structure meets the necessary strength and stability
requirements.
- The Firm is not responsible for failure to apply good Practice in the construction and maintenance
of the doors, gates, etc. to be motorized, or for deformation that might occur during use.
- Make sure the stated temperature range is compatible with the site in which the automated system
is due to be installed.
- Do not install this product in an explosive atmosphere: the presence of flammable fumes or gas
constitutes a serious safety hazard.
- Disconnect the electricity supply before performing any work on the system. Also disconnect
buffer batteries, if any are connected.
- Before connecting the power supply, make sure the product's ratings match the mains ratings
and that a suitable residual current circuit breaker and overcurrent protection device have been
installed upline from the electrical system. Have the automated system's mains power supply fitted
with a switch or omnipolar thermal-magnetic circuit breaker with a contact separation that meets
code requirements.
- Make sure that upline from the mains power supply there is a residual current circuit breaker that
trips at no more than 0.03A as well as any other equipment required by code.
- Make sure the earth system has been installed correctly: earth all the metal parts belonging to the
entry system (doors, gates, etc.) and all parts of the system featuring an earth terminal.
- Installation must be carried out using safety devices and controls that meet standards EN 12978
and EN 12453.
- Impact forces can be reduced by using deformable edges.
- In the event impact forces exceed the values laid down by the relevant standards, apply electro-
sensitive or pressure-sensitive devices.
- Apply all safety devices (photocells, safety edges, etc.) required to keep the area free of impact,
crushing, dragging and shearing hazards. Bear in mind the standards and directives in force, good
Practice criteria, intended use, the installation environment, the operating logic of the system and
forces generated by the automated system.
- Apply all signs required by current code to identify hazardous areas (residual risks). All installations
must be visibly identified in compliance with the provisions of standard EN 13241-1.
- This product cannot be installed on leaves incorporating doors (unless the motor can be activated
only when the door is closed).
- If the automated system is installed at a height of less than 2.5 m or is accessible, the electrical and
mechanical parts must be suitably protected.
- Install any fixed controls in a position where they will not cause a hazard, away from moving parts.
More specifically, hold-to-run controls must be positioned within direct sight of the part being
controlled and, unless they are key operated, must be installed at a height of at least 1.5 m and in
a place where they cannot be reached by the public.
- Apply at least one warning light (flashing light) in a visible position, and also attach a Warning sign
to the structure.
- Attach a label near the operating device, in a permanent fashion, with information on how to
operate the automated system's manual release.
- Make sure that, during operation, mechanical risks are avoided or relevant protective measures
taken and, more specifically, that nothing can be banged, crushed, caught or cut between the part
being operated and surrounding parts.
- Once installation is complete, make sure the motor automation settings are correct and that the
safety and release systems are working properly.
- Only use original spare parts for any maintenance or repair work. The Firm disclaims all responsibility
for the correct operation and safety of the automated system if parts from other manufacturers
are used.
- Do not make any modifications to the automated system's components unless explicitly authorized
by the Firm.
- Instruct the system's user on what residual risks may be encountered, on the control systems that
have been applied and on how to open the system manually in an emergency. give the user guide
to the end user.
- Dispose of packaging materials (plastic, cardboard, polystyrene, etc.) in accordance with the
provisions of the laws in force. Keep nylon bags and polystyrene out of reach of children.
WIRING
WARNING! For connection to the mains power supply, use: a multicore cable with a cross-sectional
area of at least 5x1.5mm
or 4x1.5mm
when dealing with three-phase power supplies or 3x1.5mm
2
2
single-phase supplies (by way of example, type H05 VV-F cable can be used with a cross-sectional area
of 4x1.5mm
). To connect auxiliary equipment, use wires with a cross-sectional area of at least 0.5 mm
2
- Only use pushbuttons with a capacity of 10A-250V or more.
- Wires must be secured with additional fastening near the terminals (for example, using cable
clamps) in order to keep live parts well separated from safety extra low voltage parts.
- During installation, the power cable must be stripped to allow the earth wire to be connected
to the relevant terminal, while leaving the live wires as short as possible. The earth wire must be
the last to be pulled taut in the event the cable's fastening device comes loose.
WARNING! safety extra low voltage wires must be kept physically separate from low voltage wires.
Only qualified personnel (professional installer) should be allowed to access live parts.
CHECKING THE AUTOMATED SYSTEM AND MAINTENANCE
Before the automated system is finally put into operation, and during maintenance work, perform
the following checks meticulously:
- Make sure all components are fastened securely.
- Check starting and stopping operations in the case of manual control.
- Check the logic for normal or personalized operation.
- For sliding gates only: check that the rack and pinion mesh correctly with 2 mm of play; keep the
track the gate slides on clean and free of debris at all times.
- Check that all safety devices (photocells, safety edges, etc.) are working properly and that the anti-
crush safety device is set correctly, making sure that the force of impact measured at the points
provided for by standard EN 12445 is lower than the value laid down by standard EN 12453.
- Impact forces can be reduced by using deformable edges.
- Make sure that the emergency operation works, where this feature is provided.
- Check opening and closing operations with the control devices applied.
- Check that electrical connections and cabling are intact, making extra sure that insulating sheaths
and cable glands are undamaged.
- While performing maintenance, clean the photocells' optics.
- When the automated system is out of service for any length of time, activate the emergency release
(see "EMERgENCY OPERATION" section) so that the operated part is made idle, thus allowing the
gate to be opened and closed manually.
- If the power cord is damaged, it must be replaced by the manufacturer or their technical assistance
department or other such qualified person to avoid any risk .
- If "D" type devices are installed (as defined by EN12453), connect in unverified mode, foresee
mandatory maintenance at least every six months
SCRAPPING
Materials must be disposed of in accordance with the regulations in force. There are no particular
hazards or risks involved in scrapping the automated system. For the purpose of recycling, it is best
to separate dismantled parts into like materials (electrical parts - copper - aluminium - plastic - etc.).
DISMANTLING
If the automated system is being dismantled in order to be reassembled at another site, you are
required to:
- Cut off the power and disconnect the whole electrical system.
- Remove the actuator from the base it is mounted on.
- Remove all the installation's components.
- See to the replacement of any components that cannot be removed or happen to be damaged.
Anything that is not explicitly provided for in the installation manual is not allowed.
The operator's proper operation can only be guaranteed if the information given is
complied with. The Firm shall not be answerable for damage caused by failure to
comply with the instructions featured herein.
While we will not alter the product's essential features, the Firm reserves the right,
at any time, to make those changes deemed opportune to improve the product from
a technical, design or commercial point of view, and will not be required to update
this publication accordingly.
INSTALLATION MANUAL
2) FOREWORD
Actuator for motorizing industrial sectional doors.
Its compact design and mounting versatility mean the drive can be applied in different ways.
3) TECHNICAL SPECIFICATIONS
PEgASO B CJA 6 40 W01
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
Power supply
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
PEgASO B CJA 6 40 W01
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
Max. power input
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
Limit switches
Electronic ENCODER model //Output shaft MAX. 18 rpm
Operating
-10°C / +50°C
temperature range
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
PEgASO B CJA 6 40 W01
Max. door size
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
PEgASO B CJA 6 40 W01
Max. torque
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
PEgASO B CJA 6 25 L01
Max. Output speed
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
PEgASO B CJA 6 40 W01
Lubrication
oil
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
PEgASO B CJA 6 25 L01
Type of use
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
PEgASO B CJA 6 40 W01
Protection rating
IP 54
for
2
PEgASO B CJA 6 40 W01
PEgASO B CJA 6 45 W01
.
2
PEgASO B CJA 6 45 W02
Noise level
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
PEgASO B CJA 6 25 L01
Manoeuvre no.
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
PEgASO B CJA 6 40 W01
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 40 W01
PEgASO B CJA 6 45 W02
Operator weight
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 20 L01
PEgASO B CJA 6 25 L02
Dimensions
SEE FIG. D
(*) Special supply voltages to order.
4) TUBE ARRANGEMENT FIG. A
5) INSTALLING THE OPERATOR FIG. B
6) MANUAL RELEASE (See USER GUIDE -FIG.1-).
7) CONNECTION FIG. C
generic board interface and ENCODER management board.
ONLY FOR VERSIONS WITH NO DEADMAN FEATURE:
WARNING!! Check that the force of impact measured at the points provided for by standard
EN 12445 is lower than the value laid down by standard EN 12453.
Warning!! While the autoset function is running, the obstacle detection function is not
active. Consequently, the installer must monitor the automated system's movements
and keep people and property out of range of the automated system.
400V ±10%, 50/60Hz (*)
230V ±10%, 50/60Hz (*)
980W
750W
45 mq
40 m
2
25 mq
20 mq
2
100 Nm
90 Nm
70 Nm
50 Nm
24min
-1
31min
-1
intensive (S3-60%)
semi-intensive (S3-30%)
<70dB
60%
30%
12.2 kg
11.0 kg
12.4 kg
11.2 kg
5
PEgASO B CJA 6 -
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