General Safety Warnings; Technical Data; Noise Information - REMS Swing Instrucciones De Servicio

eng
Translation of the Original Instruction Manual
Fig. 1 – 3
1 Back former support
2 Bender drive
3 Back formers
4 Rack
5 Wing nut
6 Bending former
Fig. 4
(1) Bending former for pipes Ø mm/inch
(2) Bending radius mm
1)
(3) suitable for
Bending radius mm at the neutral axis of the bend (DVGW GW 392)
1)
Cu: soft copper pipes, also thin-walled
St-U: coated carbon steel pipes of the press fitting systems EN 10305-3 (DIN 2394)
St: soft precision steel pipes EN 10305-1, EN 10305-2, EN 10305-3 (DIN 2391–2394)
U: coated
V: multilayer composite pipes of the press fitting systems

General Safety Warnings

CAUTION
Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Only use the unit for the purpose for which it was intended, with due attention to the
general safety and accident prevention regu lations.
a) Keep your workplace tidy. Untidiness in the work area can cause accidents.
b) Use the right tool. Do not use weak machines for heavy work. Do not use the
tool for a purpose for which it is not intended.
c) Check the tool for damage. Slightly damaged parts must be checked carefully
for perfect and proper functioning every time before using the tool. Check whether
the moving parts work perfectly and do not jam or are damaged. All parts must
be mounted correctly and meet all conditions to ensure perfect operation of the
tool. Damaged parts must be properly repaired or changed by a recognised
specialist unless specified otherwise in the operating manual.
d) Be careful. Pay attention to what you are doing. Work sensibly.
e) Do not overload your tool. You can work better and safer in the specified work
range. Renew worn tools in time.
f) Wear suitable work clothing. Do not wear loose clothing or jewellery as these
can get caught in moving parts. Rubber gloves and non-slip shoes are recom-
mended for working outdoors. Wear a hair net over long hair.
g) Use personal safety equipment. Wear safety glasses. Wear protective gloves.
h) Avoid abnormal body posture. Make sure that you have a firm footing and
keep your balance at all times.
i) Take good care of your tools. Keep the tools clean to work better and safer.
Follow the maintenance regulations and instructions. Keep handles dry and free
from grease and oil.
j) Take ambient influences into account. Do not expose your tools to rain. Provide
good lighting.
k) Keep other persons away. Do not let other persons touch your tools. Keep other
persons and especially children away from your work area.
l) Only use genuine accessories and genuine spare parts for your own safety
for the intended function of the tool. The use of other insertion tools and
accessories can cause you injury.
m) Have your tool repaired by a qualified specialist. This tool satisfies the perti-
nent safety regulations. Repairs may only be done by a recognised specialist or
instructed person with the use of genuine spare parts, otherwise the user could
have an accident. All unauthorised modifications to the tool are prohibited for
safety reasons.
Safety warnings for one-hand pipe benders
WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
● Do not use the tool if it is damaged. There is a danger of accident.
● Do not reach between the pipe and the bending former during bending.
There is a risk of injury.
● Children and persons who, due to their physical, sensory or mental abilities
or lack of experience and knowledge are unable to operate the tool safely
may not use this tool without supervision or instruction by a responsible
person. Otherwise there is a risk of operating errors and injuries.
● Only allow trained persons to use the tool. Apprentices may only use the tool
when they are over 16, when this is necessary for their training and when they
are supervised by a trained operative.
Explanation of symbols
WARNING
Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
7 Lever
8 Arrow direction
9 Marking
10 Bending former holder
11 Back former support holder
NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting

1. Technical data

Use for the intended purpose
WARNING
Use REMS Swing only for its intended purpose of cold pressure bending of pipes
up to 90°. Permissible materials: soft copper pipes, also thin-walled. Soft coated
copper pipes, coated carbon steel pipes of the press fitting systems, soft precision
steel pipes as well as composite tubes.
All other uses are not for the intended purpose and are therefore prohibited.
1.1. Scope of Supply
REMS Swing set up to Ø 26 mm:
One-hand pipe bender, bending formers depending on the set (see catalogue),
universal back former support, operating instructions, steel case.
REMS Swing Set Allround 22:
One-hand pipe bender, bending formers depending on the set (see catalogue),
universal back former support, operating instructions, case.
REMS Swing set up to Ø 32 mm:
One-hand pipe bender, bending formers depending on the set (see catalogue),
universal back former support, back former support 32, operating instructions,
case.
1.2. Article numbers
Bending formers
Bender drive
Universal back former support
Back former support 32
Device for reverse bend
Steel case
Case
REMS Clean M
1.3. Capacity
Soft copper tubes, also thin-walled
Coated soft copper tubes, also thin-walled heating tubes
according to DIN EN 1057
Coated C-Stahl tubes of pressfitting systems
Soft precision steel tubes according to DIN 2391–2394
black or coated
Muliti-layer composite tubes
Hard copper pipes have to be annealed!
1.4. Noise information
Emission at workplace
2. Start-up
Place the back former support (1) on the bender drive (2) so that the back
formers (3) for the desired pipe size are facing towards the rack (4). The back
formers are marked with the pipe size. Fix the back formers with the wing nut
(5). Select the suitable bending former for the pipe size (6) and fit it on the rack
(4). Press down the lever (7) in the direction of the arrow (8) and push back
the bending former (rack) to the rear stop. Release the lever.
Device for reverse bend Fig. 3 (accessory)
Place the bending former holder (10) on the bender drive (2) so that the holder
for the bending former is facing towards the rack (4). Fix the bending former
holder with the wing nut (5). Fit the back former support holder (11) to the rack.
Fix the back former support holder with the wing nut. Place the back former
support (1) in the back former support holder so that the back formers (3) for
the desired pipe size are facing towards the rack. The back formers are marked
with the pipe size. Fix the back former support with the wing nut. Select the
suitable bending former for the pipe size (6) and fit it on the bending former
holder. Press down the lever (7) in the direction of the arrow (8) and push back
the bending former (rack) to the rear stop. Release the lever.
3. Operation
Turn the back formers (3) so that radius on the back former corresponding to
the pipe size is on the side facing the bending former. Place the pipe between
the bending former and the back former. Push the lever (7) several times in the
opposite direction to the arrow (8) and push the bending former forward as far
as desired. Push the lever in the direction of the arrow (8) and push back the
bending former, if necessary with the bent pipe. Remove the pipe.
Bending to size Fig. 2
There are markings (9) on the top of the bending formers (6) which allow exact
bending to size. To do this, the dimension mark at which the 90° bend is to end
must be placed against the marking (9).
eng
see Fig. 4
153100
153125
153115
153140
153265
153270
140119
Ø 10 – 22 mm
Ø ⅜ – ⅞"
s ≤ 1 mm
Ø 10 – 18 mm
Ø ⅜ – ⅝"
s ≤ 1 mm
Ø 12 – 18 mm
Ø 10 – 18 mm
s ≤ 1 mm
Ø 14 – 32 mm
70 dB (A)