General Safety Instructions; Technical Data - REMS Python Instrucciones De Servicio

eng
Translation of the Original Instruction Manual
Fig. 1 – 3
1 Lower roller holder
2 Upper roller holder
3 Bending drive
4 Bolt
5 Spring loaded pin
6 Rollers
7 Bending former

General Safety Instructions

CAUTION
Read all the safety notes, instructions, illustrations and technical data which
come with this tool. Failure to heed the safety notes and instructions can lead to
severe injuries.
Keep all safety notes and instructions for the future.
Only use the tool for the intended purpose and under observance of the general
safety and accident prevention rules.
a) Keep your workplace tidy. Untidiness in the work area can cause accidents.
b) Use the right tool. Do not use weak machines for heavy work. Do not use the
tool for a purpose for which it is not intended.
c) Check the tool for damage. Slightly damaged parts must be checked carefully
for perfect and proper functioning before using the tool. Check whether the moving
parts work perfectly and do not jam or are damaged. All parts must be mounted
correctly and meet all conditions to ensure perfect operation of the tool. Damaged
parts must be properly repaired or changed by a recognised specialist unless
specified otherwise in the operating manual.
d) Be careful. Pay attention to what you are doing. Work sensibly.
e) Do not overload your tool. You can work better and safer in the specified work
range. Renew worn tools in time.
f) Wear suitable work clothing. Do not wear loose clothing or jewellery as these
can get caught in moving parts. Rubber gloves and non-slip shoes are recom-
mended for working outdoors. Wear a hair net over long hair.
g) Use safety equipment. Wear safety glasses. Wear protective gloves.
h) Avoid abnormal body posture. Make sure that you have a firm footing and
keep your balance at all times.
i) Take good care of your tools. Keep the tools clean to work better and safer.
Follow the maintenance regulations and instructions. Keep handles dry and free
from grease and oil.
j) Take ambient influences into account. Do not expose your tools to rain. Provide
good lighting.
k) Keep other persons away. Do not let other persons touch your tools. Keep other
persons and especially children away from your work area.
l) Only use genuine accessories and genuine spare parts for your own safety
for the intended function of the tool. The use of other insertion tools and
accessories can cause you injury.
m) Have your tool repaired by a qualified specialist. This tool satisfies the perti-
nent safety regulations. Repairs may only be done by a recognised specialist or
instructed person with the use of genuine spare parts, otherwise the user could
have an accident. All unauthorised modifications to the tool are prohibited for
safety reasons.
Safety instructions for hydraulic pipe bending machines
CAUTION
Read all the safety notes, instructions, illustrations and technical data which
come with this tool. Failure to heed the safety notes and instructions can lead to
severe injuries.
Keep all safety notes and instructions for the future.
● Do not use the tool if it is damaged. There is a danger of accident.
● Do not reach between the pipe and the bending former during bending.
There is a risk of injury.
● Protect persons accompanying the work against the moving pipe during
bending. There is a risk of injury.
● Be careful when bending with the REMS Python. It develops a high bending
force. There is a danger of injury in case of improper use.
● Do not lift or carry the bending machine drive by the attached advance lever
(8). The advance lever is only inserted but not secured. The bending machine
drive can come loose from the advance lever and fall off. There is a risk of injury.
● Children and persons who, due to their physical, sensory or mental abilities
or lack of experience and knowledge are unable to operate the tool safely
may not use this tool without supervision or instruction by a responsible
person. Otherwise there is a risk of operating errors and injuries.
● Only allow trained persons to use the tool. Apprentices may only use the
tool when they are over 16, when this is necessary for their training and
when they are supervised by a trained operative.
Explanation of symbols
CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
8 Advance lever
9 Locking screw
10 Return valve
11 Angle marking
12 Marking for precise bending
13 Foot
14 Scale
NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
CE conformity mark

1. Technical Data

Use for the intended purpose
CAUTION
REMS Python is intended for cold pressure bending of pipes up to 90°. All other
uses are not for the intended purpose and are therefore prohibited.
1.1. Scope of Supply
Hydraulic pipe bender, 2 roller holder, 2 rollers, bending formers according to
ordered s4et, operating instructions, transport box.
1.2. Article numbers
Bending drive
Bending former St ⅜", R 50 mm
Bending former St ½", R 65 mm
Bending former St ¾", R 85 mm,
Bending former St 1", R 100 mm
Bending former St 1¼", R 150 mm
Bending former St 1½", R 170 mm
Bending former St 2", R 220 mm
Bending former V 32 mm, R 112 mm
Bending former V 40 mm, R 140 mm
Bending former V 50 mm, R 175 mm
Bending former V 63 mm, R 220 mm
Bending former V 75 mm, R 260 mm
Roller (pack of 2)
Back former Ø 75 mm (pack of 2)
Tripod
Transport box
Angle meter
REMS CleanM
1.3. Working range
Steel pipes DIN EN 10255 (DIN 2440)
Composite pipes of pressfitting systems
Maximum bending angle
Bending radius St / V (Fig. 2) on the inner side of the bend.
1.4. Working pressure
P max.
1.5. Dimensions L × W × H
Bending drive
Tripod stand
1.6. Weights
Bending drive
Tripod stand
Bending formers from – to
1.7. Noise data
Workplace-related emission value
2. Start-up
CAUTION
Transport weights above 35 kg must be carried by at least 2 persons. When
transporting and installing the tool, please note that the tool has a high centre
of gravity with and without the base frame, i.e. it is top heavy.
Place bending drive (3) on solid, level footing. Make sure that there is sufficient
space for the fully assembled pipe bender and the pipe to be bent. Install the
lower roller holder (1) into the lower groove (3) of the bending drive so that the
feet (13) point downward and the bolt (4) can be inserted. Secure the bolt (4)
with the spring-loaded pin (5). Install the upper roller holder (2) into the upper
groove of the bending drive (3) so that the livery is readable; fasten with bolt
(4) and secure bolt with spring-loaded pin (5). Insert the rollers (6) for the
corresponding pipe size, see scale (14), into the drill holes between the roller
holders (1 and 2). To bend composite pipes with a diameter of 75 mm, insert
the 75 mm diameter back formers (accessory) between the roller holders (1
and 2) in place of the rollers (6). Select the suitable bending former for the pipe
size (7) and fit it on the bending drive (3). Push the advance lever (8) onto the
bending drive (3). Open the locking screw (9) about 1 turn. Close the return
valve (10) by turning in and screw hand tight.
3. Operation
Lift back the upper roller holder (2). Insert the pipe between the rollers (6) and
the bending former (7). Close back the upper roller holder (2). Push down on
the advance lever (8) several times until the pipe has been bent to the required
angle. Open the return valve (10) by unscrewing, the bending former (7) returns
to the starting position with the pipe bend. Lift up the upper roller holder (2) and
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Ø ⅜ – 2"
Ø 32 – 75 mm
400 bar / 5800 psi
655 × 680 × 620 mm (25.8" × 26.8" × 24.4")
650 × 630 × 525 mm (25.6" × 24.8" × 20.7")
35.0 kg (77.2 lb)
4.6 kg (10.1 lb)
0.4 – 4.9 kg (0.9 – 10.8 lb)
70 dB (A)
90°
5