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About this document
1.1 Used symbols ......................................................... 4
1.2 Structure of safety notes .......................................... 4
2
General safety instructions & operating
regulations
2.1 General safety instructions ....................................... 4
2.2 Operating regulations ............................................. 6
2.2.1
Intended use ..................................................... 6
2.2.2 Controlling the machine through software ........... 6
2.2.3 Maintenance and cleaning .................................. 6
2.2.4 Spindle ............................................................. 6
2.2.5 Unattended operation ........................................ 6
2.2.6 Transportation and storage ................................. 7
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Machine description
3.1 Connection panel ................................................... 8
3.2 Working chamber door ........................................... 8
3.3 Working chamber ................................................... 9
3.4 Air extraction concept ............................................. 9
3.5 Manufacturing software and CAM computer ............. 9
3.6 Sound emission ...................................................... 9
4
Installing the machine
4.1 Checking the scope of delivery............................... 11
4.2 Choosing the installation site ................................. 11
4.3 Machine installation (scheme) ............................... 12
4.4 Installing the pneumatics ...................................... 13
4.4.1
Overview service unit ....................................... 13
4.4.2 Mounting the service unit on the Machine ......... 13
4.4.3 Installing the pneumatic hoses to the service unit 14
4.4.4 Adjusting the air pressure with the service unit .. 14
4.5 Installing the air extraction system ......................... 15
4.5.1
Requirements for the suction device .................. 15
4.5.2 Installing the suction device .............................. 15
4.5.3 Connecting the suction hose with the provided
hose connection .............................................. 15
4.5.4 Installing the switching unit ............................. 16
4.6 Establishing the electric connection ....................... 16
4.7 Connecting the CAM computer .............................. 16
4.8 Testing the machine ............................................. 17
5
Running the machine
5.1 Starting up the machine ....................................... 18
5.2 Job execution overview ......................................... 18
5.3 Inserting / changing tools ...................................... 18
5.4 Mounting and removing blanks ............................. 20
5.4.1
Mounting discs ................................................ 20
Contents
4
5.5 Executing jobs ...................................................... 20
5.6 Interrupting the job execution ............................... 20
5.7 Operation interruption or abortion of job execution 20
4
5.8 Emergency release of the working chamber door .... 21
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6.1 Definition of wear parts ......................................... 23
6.2 Maintenance table ................................................ 23
6.3 Inspection ............................................................ 24
6.4 Cleaning the working chamber and measuring key .. 24
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6.5 Cleaning the collet chuck ...................................... 24
6.6 Checking the hoses, cables and connections ........... 26
6.7 Cleaning the housing ............................................ 26
6.8 Checking the service unit ...................................... 26
6.9 Exchanging the main fuse ..................................... 27
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6.10 Calibrating the axes .............................................. 27
6.11 Replacing the tool magazine inserts ....................... 28
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8
Index
EC Declaration of conformity
18
Original Operating Instructions: K4 edition
Document version: E – 02/2020
5.4.2 Removing discs ................................................ 20
5.7.1
How to proceed in case of an operation
interruption .................................................... 20
5.7.2 How to proceed in case of a machine malfunction 21
5.7.3 How to proceed in case of a tool breakage .......... 21
5.7.4 Procedure in case of a power failure ................... 21
Machine maintenance and cleaning
6.8.1
Checking the water separator for condensate ...... 26
6.8.2 Exchanging / cleaning the contaminated filter
cartridge ......................................................... 27
Disposal
Troubleshooting
23
29
30
33
35
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