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COMPACT
WARNING
Electric shock due to damaged or improperly installed components
Damaged or improperly installed components may result in potentially fatal electric shocks. Components include: Welding torch, cable assembly, spare parts,
wear parts.
► Inspect all components prior to each use and check that all connections are duly installed and undamaged.
► Clean soiled components immediately.
► Replace damaged components immediately.
► Damaged, deformed or worn components must only be replaced by an electrician who has been trained by ABICOR BINZEL.
4.1
Preparing the welding torch for cable assembly installation
1 Switch off the power source and pull out the mains plug.
4.2
Setting up the welding torch
The welding torches are fully equipped upon delivery. Information about
replacing the wear parts and the wire guide can be found here:
4.3
Connecting the cable assembly, Fig. 1
1 On the wire feeder: Push the central connector into the connection bush.
2 Secure the cable assembly with the connection nut.
3 Connect the coolant supply (blue) and coolant return (red).
4 Check the coolant's minimum fill level.
► Recommendation: Use ABICOR BINZEL coolants from the BTC range.
4.4
Bleeding the coolant circuit, Fig. 2
1 Place the collection receptacle under the connection for the coolant
return (red).
2 Disconnect the coolant return hose from the cooling unit and hold it over
collection receptacle.
3 Seal the coolant return hose's opening.
4.5
Connecting the extraction hose
► Connect the extraction hose of the extraction system to the suction
connector on the cable assembly.
4.6
Connecting the shielding gas and setting the gas volume
1 Select the appropriate shielding gas for the welding task.
2 Briefly open the valve on the gas supply then close it again to air-blast
away any dirt on the connector.
4.7
Feeding in the wire
CAUTION
Risk of injury due to entering the device's work area
There is a risk of injury in the device's work area.
► Check and wear your personal protective equipment.
► Ensure that no-one is in the device's work area when initiating movement operations.
1 Use the side-cutting pliers to cut a short piece off the start of the wire to
remove any possible burrs.
2 Insert the wire into the wire feeder as specified by the manufacturer.
5
Operation
5.1
Handle operating elements, Fig. 3
The trigger's two-step operating mode can be activated when using
a standard welding torch. Further operating modes and handle modules
depend on the welding power source and must be ordered separately.
5.2
Welding
1 Open the shielding gas cylinder.
2 Switch on the power source.
3 Set the welding parameters.
4 Press and hold the trigger on the handle (1) = start welding and activate
fume extraction.
5.3
Regulating the extraction volume, Fig. 3
► Observe the operating instructions for the fume extraction system.
► Push air slide to the front (3) = close, max. extraction volume at the
suction nozzle.
2 Close off the gas and compressed air supplies.
7 Maintenance and cleaning on page EN-34
► To prevent damage to the welding device, do not use deionised or
demineralised water.
► Bleed the coolant circuit upon commissioning and when replacing the
cable assembly.
4 Abruptly open then seal the coolant return hose's opening several times
until the coolant flows into the collection receptacle continuously and
without air bubbles.
5 Reconnect the coolant return hose to the cooling unit.
3 Connect the shielding gas to the welding device as per the
manufacturer's instructions.
4 Adjust the shielding gas volume to the gas nozzle used and the welding
task and save the setting.
3 Press the <zero-current wire feed> trigger on the wire feeder until wire
emerges from the contact tip.
4 Cut off any protruding wire with the side-cutting pliers.
The extraction volume can be regulated during the welding process at the air
slide.
5 Move the welding torch uniformly over the entire seam length.
6 Release the trigger on the handle (2) = end welding and deactivate fume
extraction.
► Push air slide to the rear (4) = open, reduced extraction volume at the
suction nozzle.
5 Operation
EN - 33
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