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Mounting instructions
1. Specified Conditions of Use
This accessory is used for the safe and accurate
guiding of workpieces, in connection with the
following tools:
TS 216, TS 216 Floor, TS 254, TS 254 M, TS 36
LTX BL 254, TS 36-18 LTX BL 254
Any other use is considered to be not as specified
and not allowed. The manufacturer assumes no
liability for any damage caused by unspecified
use.
Modification of the machine or use of parts not
approved by the manufacturer can cause
unforeseeable damage!
2. General Safety Information
For your own protection and for the
protection of your electrical tool, pay
attention to all parts of the text that are
marked with this symbol!
WARNING – Read the assembly
instructions to reduce the risk of injury.
Assemble the accessory in strict
accordance with these instructions. Only if you
follow these instructions closely will the tool meet
the safety requirements and can be operated
safely.
Before using this accessory, also read the
operating instructions of the tool on which you will
be operating this accessory. Pay special attention
to the safety information.
Prior to each use check the accessory for any
eventual damage.
Damaged parts must be repaired or replaced by a
qualified specialist.
3. Safety instructions for mitre
saws
Fixation of the sliding table during transport
All screws, handles, levers for fixing the
sliding table must be tightened. Personal
protective equipments is required
Do not reach with your hands into the
danger area in front of the crosscut guide
Do not overload the sliding table (danger of
tipping). Machining of large workpieces only
when using a support (e.g. roller stand).
Do not use the sliding table as storage
Crosscut guide must be fixed
Not suitable for machining firewood and
round timber
When using models TS 216 / TS 216 Floor,
always use the left table width extension in
inserted and fixed position
4. Overview
1 Rubber buffer
2 2x Phillips screw
3 Bores at the table saw for mounting bracket
4 Bores at mounting bracket for the respective
table saw
5 Setting aids
6 Mounting bracket
7 Storage for setting aids
8 Insertion screw
9 2x star knob nut
10 Guide profile
11 Groove guide profile
12 End stop
13 Sliding table
14 movable end stop
15 Locking screw sliding table
16 2x Allen screw
17 Setting screw for ball bearing
18 Ball bearing
19 Allen screws for side rollers
20 Clamping lever TS 216 / TS 216 Floor
21 Groove for screws support profile
8
22 2x screw support profile
23 2x plastic bracket with pin
24 2x support profile
25 2x washer
26 2x knurled nut support profile
27 Groove sliding table for crosscut guide
28 Mitre fence
29 Clamping lever for securing the crosscut guide
30 Knurled nuts crosscut guide
31 Plastic sliders for fine adjustment of crosscut
guide
32 4 x screws for fine adjustment crosscut guide
5. Assembly
Figures 1-9 show the assembly on the left side of
the table saw:
5.1
Before starting any assembly,
disconnect the unit from the mains
Model TS 216 and TS 216 Floor: Do not
use the sliding table with extended left
table width extension! Table width extension
must be locked!
5.2
Remove rubber buffer
See fig.2
The bores (3) behind the rubber buffers (1) are
used to fix the mounting bracket (6). Remove
rubber buffer (1).
5.3
Remove mounting bracket
Fig. 3: Remove setting aids (5) from storage (7)
and position at the table saw to attach the
mounting bracket at the correct height.
Depending on the model, fasten the mounting
bracket (6) with 2 Phillips screws (2) using the
setting aids (5), at the bores provided as shown in
fig. 3 on the device (3) and bracket (4) . Attach
the star knob nuts (9) to the provided bores on the
mounting bracket (6) .
5.4
Attach the guide profile
Fig. 4: Insert the guide profile (10) with the groove
(11) at the bottom over the insertion screw (8)
and then over the star knob nuts (9) on the
bracket (6) with the end stop (12) in direction of
the output side of the table saw and fix screws (9)
slightly. We recommend to place the guide profile
in the centre. The star knob nuts (9) are tightened
only after the fine adjustment of the sliding table
at the bottom of the mounting bracket.
5.5
Push on sliding table
Fig. 4 + 5: open the movable end stop (14) on the
guide profile, move the sliding table with the
locking screw (15) on the working side onto the
guide profile over the four side rollers and close
again the movable end stop (14) . Using the
locking screw (15) the sliding table can be fixed
on the guide profile (10) in the desired position.
5.6
Adjust parallelism, plane and
orthogonality
Fig. 6: Using a square timber or similar, check
and adjust the planarity between table top of the
machine and the table top of the sliding table.
Place the setting aids (5) between sliding table
(13) and table saw. Now press the sliding table
(13) against the setting aids (5) and tighten the
star knob nuts (9). The fine adjustment to achieve
planarity is carried out by loosening the two Allen
screws (16) using a hexagonal wrench size 5,
which will be tightened again after the sliding
table has been optimally adjusted. Verify
perpendicular surfaces of the saw blade using the
crosscut guide. Should the surfaces not be
perpendicular, undo the star knob nut (9) at the
underside of the guide profile (10), adjust until
perpendicularity has been set and then tighten
again the star knob nut (9).
5.7
Support against torsion
Model TS 216 / TS 216 Floor: Move
clamping lever (20) upwards!
Fig. 7: Insert screws (22) into the groove (21) at
the underside of the mounting bracket (6). Place
the plastic bracket (23) through the hole onto the
screws (22) and latch pin at the recesses
provided (see fig. 7) of the respective table saw
model. Place the support profiles (24) onto the
screws (22) and position the support profile on
the table saw, push on washer (25) and fix with
knurled nut (26) .
5.8
Using the crosscut guide
Fig. 9: The crosscut guide (28) is inserted from
the front into the groove (27) of the sliding table
(13) .
For mitre cuts the mitre fence turns to 60° in both
directions.
For 0°, 22.5° and 45° mitres positive stops are
provided.
To set a mitre angle: loosen locking handle (29)
by turning it counter-clockwise.
Risk of injury!
When cutting with the mitre fence the
lock handle must be firmly tightened.
The auxiliary fence extrusion can be taken off and
reversed after loosening knurled nut (30).
This crosscut guide must only be used for
the sliding table, not for the table saw!.
6. Maintenance
6.1
Setting stability / smooth running of the
sliding table
Fig. 6: First undo both screws on both sides of the
sliding table with an Allen key (size 5) (17) and
bring the ball bearing (18) to the guide profile
(10) . To achieve smooth running of the sliding
table, adjust the contact pressure of the side
rollers using the Allen screws (19) and an Allen
key size 6.
6.2
Fine adjustment of the crosscut guide
If necessary, the play of the mitre fence (28) can
be set: Loosen the screws (32) on the plastic
slider on the mitre fence guide rails, move the
plastic slider, tighten the screws again.
7. Technical Specifications
Explanatory notes on the specifications on page 2.
Changes due to technological progress reserved.
A
= overall length
1
A
= table size (LxB)
2
m
= weight
The technical specifications quoted are subject to
tolerances (in compliance with relevant valid
standards)
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