4. Assemble the middle brace onto the long end of the
shaft with the bent end of the brace facing the lift lever.
Next assemble a 3.70" long spacer (R), a single spool
assembly, a 1.33" long spacer (T), a double spool
assembly, a 1.33" long spacer (T) and a 3/4" flat washer
(N) onto the long end of the shaft. See figure 4.
LIFT
MIDDLE
LEVER
BRACE
SINGLE SPOOL
ASSEMBLY
DOUBLE SPOOL
ASSEMBLY
FIGURE 4
5. Assemble the end plates to the ends of the tray using
four 5/16" x 3/4" hex bolts (E) and four 5/16" nylock
nuts (J) for each end plate. Do not tighten until final
step. See figure 5.
5/16" NYLOCK
NUT (J)
FIGURE 5
3.70" LONG
SPACER (R)
1.33" LONG
SPACER (T)
1.33" LONG
SPACER (T)
3/4" FLAT
WASHER (N)
REAR VIEW
5/16" x 3/4"
HEX BOLT (E)
ENGLISH
6. Assemble the tongue to the tray using four 3/8" x 1"
hex bolts (D) and 3/8" nylock nuts (I) as shown in
figure 6. Tighten.
7.
Assemble the two stop brackets (V) to the tongue
using four 1/4" x 3/4" hex bolts (O) and 1/4" nylock
nuts (K). Position the bottom bracket as far to the right
side as possible. Position the top bracket as far to the
left side as possible. Tighten. See figure 6.
3/8" x 1"
HEX BOLT (D)
STOP
BRACKET (V)
1/4" x 3/4"
HEX BOLT (O)
RIGHT SIDE
FIGURE 6
8. Assemble the hitch bracket to the tongue using two
3/8" x 1" hex bolts (D), and two 3/8" nylock nuts (I).
Tighten. See figure 7.
9. Assemble the hitch pin (G) through the hitch bracket
and the tongue. Secure the hitch pin with the large
hairpin cotter (F). See figure 7.
HITCH
PIN (G)
3/8" x 1"
HEX BOLT (D)
HITCH
BRACKET
FIGURE 7
5
LEFT SIDE
3/8" NYLOCK
NUT (I)
1/4" NYLOCK
NUT (K)
3/8" NYLOCK
NUT (I)
LARGE HAIRPIN
COTTER (F)