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FIG.5
8.4 GEARBOX LUBRICATION
The gearbox unit must not develop oil leaks. Leaks may indicate
damage to the aluminium casing. In this case, reseal or replace
the casing.
Check the gearbox oil level through the sight glass be-
fore every start up or long storage. Refill as required via the
relative cap on the gearbox. The oil should be changed every
2000 hours. Use gear oil with ISO VG 460 viscosity at 40°C.
Used oil is classed as special waste. As such, it must
be disposed of in accordance with established legislation.
8.5 ELECTRICAL SYSTEM
Check the condition of the pendant control case and replace with
the IMER spare part if necessary.
9. DISMANTLING
Remove all loads from the winch hook.
Wind the steel rope completely onto the drum.
Disassemble the fixing bracket (ref. B, fig. 8) and remove
the winch from the gantry guides. Carry out this operation
before emptying the ballasts.
10. TRANSPORT AND STORAGE
Do not leave the installed winch unattended without having discon-
nected the electrical power line and wound the rope completely
onto the drum.
When storing the machine for a long period of time, protect it from
weather conditions.
During transport, protect the machine from blows and crushing
to avoid compromising its functionality and mechanical strength.
11. SCRAPPING
In the event of scrapping, proceed as follows:
a) drain off all oil by means of the relative plug.
b) Separate all plastic and electrical components (cables,
pendant control etc.)
c) Divide all metal components according to type (steel,
aluminium etc.)
On completion of the above, dispose of all components at authori-
sed waste disposal centres in compliance with current legislation.
Respect the environment; certain parts can be harmful
to persons or to the environment.
IMER INTERNATIONAL S.p.A.
G 500
12. TROUBLESHOOTING
The machine does
not lift or lower on
command
Sliding not smooth on
gantry rails
IF THE FAULT PERSISTS
13. PROCEDURE IN CASE OF FAULT WITH LOAD SU-
SPENDED
- If possible remove the load from the nearest level, then dismount
the winch and service it.
- If this is not possible, use another lifting machine (with adequate
load capacity) from higher up and suspend the faulty winch both
at the load and at the winch attachment point.
Lift the faulty winch slowly off its fitting, then lower the entire load
to the ground.
- DO NOT adjust the motor brake with the load suspended as it
would be uncontrollable.
- DO NOT try to service the machine with the load suspended.
14. NOISE LEVEL AT THE OPERATOR'S EAR
The level Lp(A) given in the TECHNICAL DATA chart corresponds
to the weighted equivalent sound pressure level on scale A of Eu-
ropean Directive 2006/42/EC. This level is measured with no load,
at the operator's head in the working position 1.5 metres away
from the instrument, considering the different working conditions.
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14
FAULT
CAUSE
Emergency stop
button engaged
No power to machine
Plug not inserted
Power board cutout
tripped
Frame wheels
lubrication insufficient
SOLUTION
Turn to disengage
Check mains cable
Plug in
Reset the switch
Lubrificate wheels
Contact IMER
Technical Service
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