Performance Charts; Troubleshooting Guide - RAMSEY WINCH HD-P 42,2 Manual De Operacion, Servicio Y Mantenimiento

CONDITIONS
DRUM WILL NOT
ROTATE AT NO LOAD
DRUM WILL NOT
ROTATE UNDER
LOAD
WINCH RUNS TOO
SLOW
DRUM WILL NOT
FREESPOOL
BRAKE WILL NOT
HOLD
LOAD DRIFTS
ROPE BIRDNESTS
WHEN CLUTCH IS
DISENGAGED
EXCESSIVE NOISE
DRUM CHATTERS IN
"REEL IN" DIRECTION
OIL LEAKS FROM
BREATHER VENT
UNDER MOTOR END
BEARING

TROUBLESHOOTING GUIDE

POSSIBLE CAUSE
Winch not mounted squarely, causing end
bearing to bind up
Gears damaged
Winch not mounted squarely, causing end
bearing to bind up
Load greater than rated capacity of winch
Low hydraulic system pressure
Low hydraulic system flow rate
Motor worn out
Clutch not disengaged. Check Adjustment of
Manual Shifter, page 9.
Winch not mounted squarely, causing end
bearing to bind up
Side mounted bolts too long, causing binding
of ring gear (Item #15, page 14).
Incorrect directional control valve (cylinder
spool-closed center)
Excessive Backpressure 6,9 bar (100 PSI)
Max.
Drag screw improperly adjusted
Hydraulic system flow too high
Drum in bind, winch not mounted squarely
Low hydraulic system flow rate
Low hydraulic system relief pressure setting
Damaged brake o-rings, backup rings, or
sealing surfaces
CORRECTION/ACTION
Check mounting. Refer to Winch Mounting,
page 4.
Inspect and replace damaged gears
Check mounting. Refer to Winch Mounting,
page 4.
Refer to Specifications page 3 for line pull
rating.
Check pressure. Refer to Hydraulic Systems
performance charts page 6.
Check flow rate. Refer to Systerm
Requirements and Typical Layout page 6.
Replace motor
Check Operation, page 5.
Check mounting. Refer to Winch Mounting,
page 4.
Check bolt length. Bolt thread MUST NOT
engage threaded holes in sides of end
bearing more than the 12,7 mm (.50 in)
thread depth in the end bearing.
Use only a motor spool (open center) control
valve.
Check for restrictions in hydraulic system.
Refer to System Requirements and Typical
Layout page 6.
Adjust nylon drag screw. Refer to Rope
Installation, page 4.
Check flow rate. Refer to Typical Layout page
6.
Check mounting. Refer to Winch Mounting,
page 4.
Check flow rate. Refer to Typical Layout page
6.
Check relief valve setting.
Disassemble brake and inspect. See
Overhaul Instructions, pg. 8.
5