3.0 ASSEMBLY
3.1 HANDLE AND WHEELS ASSEMBLY (FIG.1)
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Unpack the welder;
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Screw the two casters (D) to the machine;
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Insert the axle (B) through the holes at the rear of the welderand slide a wheel (A) on to each
end followed by the retaining washers (C);
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Assemble the handle (E) and the supports (F) using the screws provided (G);
FIG. 2
3.3 TORCH LEAD ASSEBLY - Euro connection (Fig.2)
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Plug the torch hose into the socket on the front of the welder and secure by hand screwing in
the threaded connection.
4.0 GAS CYLINDER AND REGULATOR CONNECTION
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The bottle (not supplied) should be located at the rear of the welder, securely held in position by the chain provided.
For safety, and economy, ensure that the regulator is fully closed, (turned counter-clockwise) when not welding and when
fitting or removing the gas cylinder.
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Connect the gas hose to the regulator securing with clip/nut provided.
(Prima Mig 205AL is supplied with two gas hoses on the rear panel, one is for the Spool Gun, the other one is for the standard torch)
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Screw the gas regulator fully down on the gas bottle valve, and fully tighten.
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Turn the power on, open the cylinder valve, then set the gas flow to approx. 8l/min. on the regulator.
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Operate the torch trigger to ensure that the gas is flowing through the torch.
WARNING: Cylinders are highly pressurized. Handle with care. Serious accidents can result from improper handling or
misuse of compresses gas cylinders. Do not drop the cylinder, knock it over, expose it to excessive heat, flames or sparks.
Do not strike it against other cylinders. Follow the instructions on paragraph 1.6.
5.0 LOADING WIRE
Your Mig welder is designed to accept either 5kg or 15kg wire spools of mild
steel, stainless steel or aluminium according to the type of metal you wish to
weld. Wire spools aren't supplied with the unit and must be purchased separately.
Ensure the gas and electrical supplies are disconnected. Before
proceeding, remove the nozzle and the contact tip from the torch.
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Open the side panel. Loosen the nut (A) of the spool holder (position 1) (brake
drum).Remove the spacer (E). In the case you are replacing the wire spool, extract
it by pushing the snap tongue (D) (Fig.3).
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Remove the plastic protection from the spool. Place it on the spool holder. Mount the
spacer again (only for 5kg spools) and tighten the lock nut (A).
FIG. 3A
12
(Prima Mig 205AL: two Euro adaptors,
the upper one for the standard torch,
the lower one for the Spool Gun)
You Mig welder can also accept 0,8kg wire spools by mounting a spacer (G)
that must be purchased separately . (Fig3A)
For the mounting follow these instructions:
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Remove the wire spool (B) from the spool holder (C).
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Loosen the nut (A), remove the spring and the washer; remove the spool holder (C)
from the pivot.
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Insert on the pivot the 0,8kg wire spool; Mount the washer, the spacer (G) and the
spring.
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Tighten the lock nut.
Tighten nut to appropriate tightness. Excessive pressure strains
the wire feeding motor. Too little pressure does not allow the im-
mediate stop of the wire spool at the end of the welding.
FIG. 3
FIG. 1