If the outdoor condensing unit is operated in an atmosphere containing oils (including machine oils), salt (coastal area),
sulfide gas (nearby hot spring or oil refinery plant), such substances may lead to failure of the unit.
Maximum Pipe Length And Maximum Number Of Bends
If the pipe length is too long, both the capacity and the
reliability of the unit will decrease. As the number of bends
increases, resistance of the piping system to the refrigerant
flow increases and thus lowering the capacity, as a result
the compressor may become defective. See Figure N and
Figure O.
Fig. N
Indoor Unit
Outdoor Unit
Piping Works And Flaring Technique
•
Do not use contaminated or damaged copper tubing. If any pipings, evaporator or condenser had been exposed or had been
opened for 15 seconds or more, then vacuum and purge with field supplied refrigerant. Generally, do not remove plastic,
rubber plugs and brass nuts from the valves, fittings, tubings and coils until it is ready to connect suction or liquid line into
valves or fittings.
•
If any brazing work is required, ensure that the nitrogen gas is passed through coil and joints while the brazing work is
being done. This will eliminate soot formation on the inside walls of the copper tubings.
•
Cut the pipe stage by stage, advancing the blade of the pipe cutter slowly. Extra force and deep cut will cause more
distortion on the pipe and thus extra burr. See Figure P.
•
Remove burrs from cut edges of the pipes with remover
as shown in Figure O. This will avoid unevenness on
the flare faces which will cause gas leak. Hold the end
of the pipe downwards to prevent metal chips from
entering the pipe.
•
Insert the flare nuts, mounted on the connection parts of
both the indoor unit and outdoor unit, onto the copper
pipes.
•
The exact length of pipe protruding from the face of the
flare die is determined by the flaring tool. See Figure R.
The table shows the use of an imperial die and rigid die.
•
Fix the pipe firmly on the flare die. Match the centers of
both the flare die and the flaring punch, and then tighten
the flaring punch fully.
Piping Connection To The Units
•
Align the center of the piping and tighten the flare nut
sufficiently with fingers.
•
Finally, tighten the flare nut with the torque wrench until
the wrench clicks.
•
When tightening the flare nut with the torque wrench,
ensure that the tightening direction follows the arrow
indicated on the wrench.
! Caution
REFRIGERANT PIPING
Therefore, always select the shortest path for the piping
system and follow the recommendations as tabulated in the
table.
Maximum Length (m)
Maximum Elevation (m)
Maximum Number of Bends
Fig. O
Fig. P
Fig. Q
Fig. R
Swaging Block
1-5
Model
20 25 30 40 50 60 61
15
15 20 20 20 20 20
8
8
10
10 10 10 10 10 10
.
.
Indoor Unit
Cutting Copper Tube
1/4t
Remove Burr
Copper Tube
10 10 10 10 10