Installation Instructions - Westfalia 313 082 Instrucciones De Montaje

Installation Instructions:

1.) Remove the luggage compartment cover, the trim from the centre section of the rear panel, the left and right side panels
in the luggage compartment, the jack (with bracket), the spare wheel and the battery (if located in the luggage
compartment).
2.) Remove the rear bumper.
3.) Remove the rear silencer, including heat shield.
4.) From below, predrill Ø 13-mm holes in the frame side members at positions "a" and "b" and then drill them out to
Ø 18 mm and deburr the edges. The positions for drilling have been marked with a prick punch.
5.) Drill an approx. Ø 50 mm hole in the centre of the body - for the protruding stub on the top of CBB "1" - and deburr the
holes. To determine the position for the hole, hold the CBB against the floor pan and mark the position for drilling. (Tip:
Predrill the hole to a diameter of 6 mm and then enlarge the hole to 60 mm using e.g. a hole saw.)
6.) NOTE: Only applies to support "6" and reinforcement "7" (left)
a) For vehicles up to veh. ID end no.:
and
For vehicles up to veh. ID end no.:
Use support "6" (left), long version and reinforcement "7" (left), long version. (If not supplied with the scope of delivery,
please repeat separately! Order No.: 913 082 650 002).
Insert support "6" and reinforcement "7" into the left frame side member. At position "f", remove the rubber grommet
fitted in the vehicle, insert the hexagon bolts together with the washers at positions "f" and "g" and then bolt the support
and plate loosely to the vehicle.
Align support "6" and reinforcement "7" in the left frame side member and mark positions "d" on the vehicle body. Drill
two Ø 15 mm holes and deburr them.
Insert fishplate "5" at positions "d" and bolt loosely using M 10 locknuts.
a) For vehicles as of veh. ID end no.:
and
For vehicles as of veh. ID end no.:
Use support "6" (left), short version and reinforcement "7" (left), short version (both parts belong to scope of delivery).
Insert support "6" and reinforcement "7" into the left-hand frame side member. Drill a Ø 15-mm hole at position "h" and
deburr the edges. The position on the vehicle has been marked with a prick punch (see also sketch X).
Insert a bolt and washer at positions "h" and "f" and bolt them loosely to the frame side member.
Align support "6" and reinforcement "7" in the left frame side member and mark positions "d" on the vehicle body. Drill
two Ø 15 mm holes and deburr them.
Insert fishplate "5" at positions "d" and bolt loosely using M 10 locknuts.
7.) Insert support "3" and reinforcement "4" into the right frame side member. Insert the hexagon bolt together with the
washer at position "e" and bolt the support and plate loosely to the vehicle. Insert fishplate "5" at positions "c" and bolt
loosely using locknuts.
8.) Place seal "2" centred on the stub on the top of CBB "1". Hold CBB "1" under the vehicle and align the holes at the
ends of the CBB with holes "a" and "b". Insert the hexagon bolts together with the washers at positions "a" and "b" and
bolt the CBB loosely to the vehicle.
9.) Align the complete CBB and tighten the hexagon nuts and bolts.
a) Tighten M 12 hex. bolts
b) Tighten M 10 hex. bolts
c) Tighten M 10 hex. nuts
Bolts of strength class 10.9 are used at positions "a" and "b"; all remaining bolts are of strength class 8.8.
10.) Cut away the bumper in the forward lower area of the towbar as shown in the sketch (does not apply to vehicles as of
06/97).
11.) Clean the luggage compartment and refit/replace all the parts (trim panels, jack etc.) removed (adapt the jack bracket in
the area of support "6").
12.) Affix the trailer nose-weight plate to the luggage compartment sill or inside of the luggage compartment. Affix the
"Operating removable towbar" plate at a clearly visible position in the luggage compartment.
14 14
....1F 020 797
....1A 032 469
....1F 020 798
....1A 032 470
at "a" and "b"
at "e", "f", "g" and "h"
at "c" and "d"
313 082 691 111 - 002
95 Nm
40 Nm
40 Nm
Subject to change.