Installation And Maintenance - Emerson MODULAIR 107 Puesta En Servicio Y Mantenimiento

INSTALLATION AND MAINTENANCE

GB
GENERAL
The components of the air treatment system are coupled for left-to-right flow (as in
symbolic representation). The air flow is indicated by an arrow on the front.
A right-to-left flow set-up can be obtained by turning the components through 180°
and moving the pressure gauge and bowl protections to face forwards.
Air service equipment of the Modulair 107 and 112 range exists in versions
intended for use in potentially explosive atmospheres caused by gases,
vapours, mists an/or dusts (ATEX directive 94/9/EC). Startup and maintenance
are to be performed as detailed below.
The standard systems consist of a self-contained filter/regulator and
a lubricator. This configuration offers a gain in the space required
of 30% compared combining three separate components. However,
if the user wishes to constitute a system with an independent filter
and regulator, the components can be procured separately together
with two assembly kits.
Standard system System consisting of
3 components (procure
consisting of 2 elements
2 assembly kits in addition)
with self-contained filter/regulator
and lubricator
MOUNTING
Separate components and systems can be mounted in different ways (bolts not supplied)
Direct frontal mounting
3
(3) Modulair 107, 2 mounting holes of diameter 4.1 depth C4: 38 / Modulair 112, 2 mounting holes of dia. 5.5 depth C4: 47.5
NOTE - The regulator or filter/regulator can also be secured with a top bracket and ring (accessories)
- The regulator can be panel-mounted separately using a mounting ring (accessory)
ASSEMBLY OF COMPONENTS
Components of the "MODULAIR 107 or 112" can
easily be assembled with the connection fitting
(1) which is accessible from the front.
1
Modulair 107
343 04 001
Modulair 112
343 03 001
This kit for assembling 2 components includes:
1 reassembly yoke (holes tapped)
1 front assembly yoke (holes counterbored)
2 recessed/CHc assembly screws
1 intercomponent seal
2 Tightening:
Modulair 107: with a recessed screwdriver
Modulair 112: with a 3 mm spider wrench
(not supplied)
Side mounting with brackets (accessory)
Modulair 107
343 04 003
Modulair 112
343 03 003
1
REMOVING AND REINSTALLING BOWL
POLYCARBONATE BOWL WITH PROTECTION
The bowl protection has unlocking button which must be pressed
during removal (1) + (2)
45˚
Reinstallation
2
45˚
2
1
GENERAL SPECIFICATIONS FOR USE
Medium
● ● ● ● ●
Ambient temperature
● ● ● ● ●
Max operating pressure
● ● ● ● ●
Automatic drain unit
● ● ● ● ●
(for Modulair 112)
3/2 ISOLATION VALVE
INSTALLATION
To be placed at the beginning of the air treatment system
● ● ● ● ●
Position as desired, ensuring that the control knob is accessible
● ● ● ● ●
For greater convencience, we recommended using side mounting
● ● ● ● ●
brackets for surface installation
Pressure and temperature: see general specifications
● ● ● ● ●
Manual quarter turn control:
● ● ● ● ●
- Knob aligned with pipe: valve open
- Knob perpendicular to ports: valve closed
Recommendation : do not block exhaust port 3, located at the bottom.
Closed padlock version, on request
COMPATIBLE ACCESSORY on port 3
G 1/4 sintered bronze silencer, code : 346 00 002
● ● ● ● ●
G 1/4 porous plastic silencer, code : 346 00 407
● ● ● ● ●
MODULAIR 107 - 112
POLYCARBONATE BOWL (without protection)
The polycarbonate bowl without protection is
equipped with a locking button.
Removal
45˚
4
2
5
3
Reinstallation (Modulair 112)
45°
4
2
3
Unlocking
: compressed air or neutral gases
: 0°C to +50°C
: do not exceed the following limits
(depending on the ambient
temperature)
16 bar at 23°C
10 bar at 50°C
: 2 à 10 bar max.
1
Modulair 107
2
Removal (Modulair 112)
1
45˚
2
3
45˚
3
1
Modulair 107
Locking
1
2
1
2
3
Padlock version
Modulair 112