Handle
Gun Cable
Wire Speed
Power
"Switch
J
Welding
Gun
Voltage
Clamp
Selector
Gr( und
Cable
Figure
1. Model 20568 Welder
Handle
- Rugged,
top mounted
handle
allows for easy transport
of your welder.
Wire
Speed
Control
- Use this dial to adjust
the speed at which the welder feeds wire to
the gun. 1 is the slowest wire feed speed, 10
is the highest.
You will need to adjust or
"tune-in" your wire speed for different
welding
conditions
(thickness
of metals, metal type,
wire size, etc.). When the wire speed is prop-
erly "tuned-in"
the welding
wire will melt into
the material you are welding
as quickly as it is
fed through
the welding
gun.
Voltage
Selector
- This two position
switch
adjusts
the voltage
or "heat" of your welder.
Select MIN setting
for lower voltage and
MAX setting
for higher voltage.
Different
materials
and material
thickness
will require
different
voltage
settings.
You will need to
adjust your voltage
accordingly
for different
welding
conditions.
By properly
adjusting
your voltage
settings
and wire feed speed,
you will enable
clean, precision
welds.
(Refer
to the Suggested
Settings
Chart on p.26 of
this manual
OR on the inside of the door of
the welder.)
Power
Switch
- This switch turns the welder
ON and OFF. (Make sure the power switch
is
in the OFF position
before performing
any
maintenance
on the welder.)
8
Power
Cord
- This is a standard,
grounded
120 volt power cord. (Make
sure you are
using a properly
grounded
120 Vac, 60Hz,
single phase,
20 amp power source.)
Ground
Clamp
- Attaching
the ground
clamp to your work piece "completes"
the
welding
current
circuit.
You must attach the
ground
clamp to the metal you are welding.
If
the ground
clamp is not connected
to the
metal work piece you intend to weld, the
welder
will not have a completed
circuit and
you will be unable
to weld. A poor connection
at the ground
clamp will waste
power and
heat. Scrape
away dirt, rust, scale, oil or
paint before attaching
the ground clamp.
Ground
Cable
- The ground
cable connects
the ground
clamp to the internal
workings
of
the welder.
Welding
Gun and Cable
- The welding
gun
controls
the delivery
of the welding
wire to
the material
to be welded.
The welding
wire
is fed through
the welding
cable and welding
gun when the welding
gun trigger
is pulled.
You will need to install a contact tip and
welding
nozzle to the end of the welding
gun,
as described
later in this manual,
prior to
welding.
Welding
Terms
-Now that you are familiar
with the main parts of the welder,
make note
of the following
terms. You will see them
used throughout
this manual.
weld
puddle:
The localized
volume
of molten
metal in a weld prior to its
solidification.
weld
angle:
The angle of the welding
wire,
as it extends
from the welding
gun, in rela-
tion to the item being welded.
slag: The protective
coating
that forms on
the surface
of molten
metal.
arc: A sustained
luminous
discharge
of elec-
tricity across
a gap in a circuit.
welding
bead:
The extended
build up of a
weld, made
by pushing
or pulling the weld
puddle.