Abicor Binzel TSi Instructivo De Servicio página 35

TSi injection unit
10 Troubleshooting
DANGER
Risk of injury and machine damage when handled by unauthorised persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the device. The
product warranty will be rendered invalid if work is carried out on it by unauthorised persons.
• Operating, maintenance, cleaning and repair work may only be carried out by qualified personnel
(in Germany see TRBS 1203).
Please observe the attached 'Warranty' document. In the event of any doubts and/or problems, please contact your retailer
or the manufacturer.
NOTICE
• Please also consult the operating instructions for the welding components, such as the power source, welding torch
system, re-circulating cooling unit etc.
Fault
Injection impulse
activated, release
agent not fed
High loss of
release agent
when injecting
Injection results
insufficient
Tab. 8 Troubleshooting
BAL.0468.0 • 2019-11-04
Cause
• Connecting lines not connected
• Quantity of release agent set
incorrectly
• Suction hose clogged
• Empty release agent bottle
• Non-return valve incorrectly mounted,
not operational
• Robot (1) positioned incorrectly
• Incorrect rubber seal integrated
• Device cover loose
• Insufficient release agent set
• Too much release agent set
(formation of drops)
• Incorrect release agent used
Troubleshooting
• Check that all connecting lines are tight
 Fig. 6 Connect the compressed air line on
page EN-10
 Fig. 7 Pneumatic plan on page EN-11
• Correctly set the release agent
 Fig. 8 Manually set release agent on page EN-11
• Clean suction line (11) and replace it if necessary
 Fig. 6 Connect the compressed air line on
page EN-10
• Top up release agent in bottle (9)
 Fig. 6 Connect the compressed air line on
page EN-10
• Check that non-return valve (10) is tight and
functioning and replace if necessary
 Fig. 6 Connect the compressed air line on
page EN-10
• Robot (1) correctly positioned
 Fig. 9 Programming the robot on page EN-12
• Check integrated size of the rubber seal and replace if
necessary. Replace damaged rubber seal
 9.4 Replace rubber seal on page EN-16
• Check that the device cover (1) is tight and tighten if
necessary
 Fig. 10 Maintenance and cleaning on page EN-14
• Correctly set the release agent
 Fig. 8 Manually set release agent on page EN-11
• Only use original ABICOR BINZEL release agents
10 Troubleshooting
EN - 17