the green LED comes on).
ALWAYS equalize the batteries (Flooded only)
every 30 days.
NEVER OVER DISCHARGE!
NEVER charge GEL batteries with the charger set to
FLOODED/AGM.
NEVER charge FLOODED/AGM batteries with the
charger set to GEL. EXCEPTION-CROWN AND
TROJAN AGM'S TO BE CHARGED WITH GEL
SETTING.
Battery Replacement Notes
Entire Pack.
It is always recommended to replace all batteries in
o
the pack at the same time.
One or more batteries out of the pack. This is not
recommended. Replacing just one or two batteries
out of the pack can lead to the following:
Overcharging the new, or the remaining original,
batteries.
Undercharging the new or remaining original,
batteries.
Over discharging either the new or the remaining
NSS Part Number
4491061
3390361
2392111
6393651
2392731
6491931
2691501
NOTE: Crown and Trojan AGM batteries should be charged with the GEL setting.
The charger has been tested on batteries from the following manufacturers:
**
Trojan flooded cell
US Battery flooded cell
Deka flooded cell
Notes on LED indications per DoE compliance:
When first connected to DC (AC not connected), the LEDs will display one or more of the following:
The LEDs will flash the charger's ID code (this is for PCS internal use only). Once the LEDs flash the ID, they will
only display one yellow LED. This configuration will remain until AC is detected and a charge cycle is in progress.
There is also a possibility the LEDs will not flash their ID code and only show a yellow LED.
Lastly, the LEDs may not flash their ID code and may not show any LEDs until AC is detected.
If the AC line and neutral wires are reversed, the unit will wait 2 minutes before starting a charge. NOTE: The 2-
minute wait period will also be a factor if the charger is being powered by anything other than normal grid AC such
as a conventional generator, inverter, etc.
If the AC plug is disconnected during charge, the unit will turn off as expected. The user may hear some clicking
noise, but should not be alarmed. This is the Powered by Battery/DOE functionality checking for AC connection.
Crown Part
Battery Volts
Number
1-1470
1-1435
1-1427
1-1428
1-12145
1-1437
1-1450
original batteries.
If you wish to only replace some of the batteries in
o
the pack, follow these steps for best results:
Replacement batteries must always be of the
same battery manufacturer, model and amp-hour
rating, as the remaining batteries in the pack.
Never mix batteries from different manufacturers
in the same pack.
Fully charge both the new battery, and the
remaining original batteries. (s.g. = 1.265
minimum, use a hydrometer)
Use a replacement battery that is close to the
same age as the remaining original ones.
Do not run the machine as long for about 20
cycles. For example, if you used to get 4 hrs
runtime, only run it for 2.5 hrs, and then charge
the batteries completely.
Opportunity charge whenever possible.
Equalize after 30 days (Flooded only).
The above steps will provide the best opportunity
for the new battery(s) to join the pack.
Battery Types
System Volts
12
36
6
24 & 36
12
24
12
24
12
24
6
24 & 36
6
36
Crown gel
Concord gel
Discover AGM
Battery Type
Amp Hour
Setting
215
Flooded/AGM
Flooded/AGM
235
SPE CURVE 0
115
SPE CURVE 0
130
100
SPE CURVE 1
GEL
200
Flooded/AGM
350