6. Troubleshooting
Problem
Insufficient air
Filter is clogged
quantity
Too much clearance
Filter is clogged
Foreign matter are caught in
Pressure loss in piping is increased (increase in
Overload on
suction pressure)
electric motor
Interference between rotors
Interference between rotor and casing
Ecessive lubricant in front end cover
Vacuum pump inlet temperature high
Overheat
Too much compression ratio
Interference between rotor and casing
Interrelated position between timing gear and rotor
is incorrect
Improper assembly
Knocking
Abnormal rise in pressure
Damage on gear due to overload or improper
lubricant
Bearing or gear
Improper lubricant
damaged /
Lubricant runs short
shaft broken
Overload
* If the troubles are not resolved by the above mentioned actions, the cause may possibly be located in pump operation
condition. In such case, please contact us with the following information.
1. Pump type & model number, serial number, application, etc.
2. Information of piping (suction pressure, strainer, mesh, number of bends, etc.)
Open cooling water supply valve. Is it flow properly ?
Close vacuum suction. Open discharge line.
Before Operation
Check lubricant colour and level. Is it acceptable ?
Run vacuum pump for few minute before open the suction line.
Check vacuum level in full vacuum. Is it normal ?
Check electric condition (voltage & amperage) in full vacuum. Is it acceptable ?
During Operation
Any abnormal noise ?
Check operation temperature. Is it normal ?
Check lubricant colour and level. Is it acceptable?
Run vacuum pump for few minute after closing suction line.
If foreign material is introduced inside of vacuum pump, clean it with cleaning agent.
Stopping
Discharge cooling water from vacuum pump if the pump is stopped for a long time.
Make sure that suction & discharge line is closed. Make sure power supply is cut off.
Cause
Vacuum system check list
- 10 -
Clean or change filter
Check clearance
Clean or change filter
Adjust or replace the rotor and casing
Check the pressure difference between inlet and
outlet
Adjust improper rotor clearance. Adjust timing gear
Make the side clearance larger
Make the clearance between rotor and casing lager
Check oil level
Check suction & discharge pressure
Search for the cause of interference
Reposition
Reassemble
Search for the cause
Replace timing gear
Change lubricant
Refill lubricant
Replace the shaft
Check point
Solution
3.2002
/ P6.5