Technical Data - Asco joucomatic 448 Serie Puesta En Marcha Y Consejos De Utilización

448
Series
STBB
Type:
GB

1. TECHNICAL DATA

Dimensions, space requirements, weight and other data : See leaflet
P267 on catalogue.
Operating pressure range : pmax = 8 bar.
Speed: > 0,25 m/s or 0,005 m/s (slow speed option).
Compressed air requirements : Free of water and dirt. Additional
lubrication with oil mist is not necessary.
Accessory supplied: Assembly tool.
Noise level : below 70 dB(A).
Installation : In any position.
Temperature Range : From -10° C to 80° C.
The right to introduce technical modifications is reserved.
!
With oil mist lubrication, the cylinder must be supplied with
oil constantly while in operation.
2. TRANSPORT AND INSTALLATION
2.1 Transport
!
Danger from falling load
Inappropriate transport and installation can lead to:
- personal injury
- property damage
Transport of the packed cylinder with a
crane or fork-truck:
Attach the cables or position the forks as
shown.
Transport of the cylinder with a crane:
Attach the cables as shown.
!
The transport company and ASCO-JOUCOMATIC or the
supplying company must be informed of any transport damage
or missing parts in less than 48 hours in writing.
2.2 Interim Storage
Dry and free of dust and vibration. In the open - only on a flat surface
under a cover. Avoid bending!
2.3 Installation
Before installation:
- remove and dispose of all packaging,
- make two strokes of the piston by hand without air pressure.
Carry out the installation in such a way that:
- the regulations in force are observed (e.g. DIN EN 983)
- the cylinder is not warped,
- all connections and operating parts are accessible,
- the labels are readable.
Sources of danger which arise between ASCO-JOUCOMATIC and
the customer's equipment should be made safe by the user.
!
No welding work should be done after the installation of the
cylinder - the sealing system could be damaged. Remove the
cylinder first or isolate it electrically.
6
Installation and operation
RODLESS BAND CYLINDERS,
GUIDED CARRIER, WITH ROLLERS BRACKET
Ø 25 to 50 mm
3. COMMISSIONING
!
Check before commissioning:
- the correct connection arrangements, and
- that there is nothing in the way of the moving load.
Commissioning of a Complete Plant
- Make two strokes of piston by hand without air pressure,
- move piston to middle position,
- fully screw in both valve needles for end cushioning,
- unscrew both valve needles about half a turn,
- pressurize plant slowly in order to avoid uncontrolled, dangerous
movements (ASCO-JOUCOMATIC soft-start device).
- adjust speed with throttle non-return valve,
- adjust end cushioning with valve needles.
Commissioning of an Individual Cylinder
- Make two strokes of piston by hand without air pressure,
- move piston to middle position
- fully screw in both valve needles for end cushioning,
- unscrew both valve needles about one turn,
- pressurize both sides equally, piston stops after slight movement,
- vent one side, piston travels to end position,
- start test run,
- adjust speed with throttle non-return valve,
- adjust end cushioning with valve needle.
Re-commissioning after long periods without operation
- Make two strokes of piston by hand without air pressure,
- move piston to middle position,
- continue as for individual cylinder (above).
6. OPERATION
Cleaning: Use only soft rags or other gentle cleaning media.
Problems solving : see table page 8
7. MAINTENANCE
Danger of crushing
!
Carry out maintenance work only with the machine switched
off and the compressed airsystem depressurized.
Observe the operating instructions of the complete plant.
From 6000 Dismantle cylinder completely if necessary, clean parts
and replace worn parts.
When necessary Clean inner sealing band.
See Spare Parts leaflet PR-P267-1.
NS