General Safety
Safety and Health Standards
OSHA 29 CFR 1910, from Superintendent
of Documents, U.S. Government Printing
Office, Washington, D.C. 20402
Safe Handling of Compressed Gases
in Cylinders
CGA Pamphlet P-1, from Compressed
Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202
Code for Safety in Welding and
Cutting
CSA Standard W117.2, from Canadian
Standards Association, Standards Sales,
178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3
Cutting And Welding Processes
NFPA Standard 51B, from National Fire
Protection Association, Batterymarch
Park, Quicy, MA 02269
Safe Practices For Occupational And
Educational Eye And Face Protection
ANSI Standard Z87.1, from American
National Standards Institute, 1430
Broadway, New York, NY 10018
Set-Up
Oxy-fuel welding,
heating and cutting
equipment should not be used without
proper training in safety precautions and
procedures by a qualified instructor.
Compliance with all federal, state and
local regulations is required.
Prior to using this equipment, read all
information in the Safety Guidelines.
Failure to do so may result in fire,
explosion, damage to equipment,
severe personal injury or substantial
property damage.
GAS CYLINDERS
Obtain gas cylinders with standard CGA
fittings from a local welding gas
supplier. An Oxygen cylinder with a
CGA-540 valve and Acetylene cylinder
with a CGA-510 valve is required.
1. Secure gas cylinders in the upright
position to a stationary support, wall,
workbench, post, etc.
2. Remove the cylinder safety cap and
(Con't)
inspect the cylinder valve for oil,
grease or damaged parts.
grease or damaged parts are found.
Inform gas supplier of this condition
immediately.
3. Momentarily open and close the
cylinder valve ('valve cracking') to
dislodge any contaminants in the
valve seat area. DO NOT discharge
flow of gas at any person or
flammable material.
Figure 1 - Cracking the Cylinder Valve
the cylinder valve outlet. Always
perform valve cracking in a well
ventilated area.
4. Carefully inspect the regulators for
damaged threads, dirt, dust, grease,
oil or other flammable substances.
Remove any contaminants with a
clean cloth. All acetylene connections
use left-handed threads while the
oxygen connections are right
handed. Attach the regulators to the
cylinder valves and tighten securely
with a wrench.
Figure 2 - Regulator Connection
gas(es) and pressure for which it was
intended.
5. Attach hoses to regulators and
tighten securely (Red=acetylene,
Green=oxygen). Remember that all
HOSES
Do not use
cylinder if oil,
each use. If cuts, burns, worn areas or
damaged fittings are found, replace the
hose.
Perform the following procedure to
clear preservative talc if using a new
hose for the first time:
1. Connect the hose to the regulators.
2. Turn regulator adjusting keys
3. Slowly open the oxygen cylinder
Do NOT stand
directly in front of
Figure 3 - Turning on gas
4. Slowly open the fuel cylinder valve
5. Adjust the oxygen regulator to allow
6. Clear the acetylene hose in the same
ventilated area away from any flames
or other source of ignition.
SELECTING THE PROPER
ATTACHMENT
grease, oil or other flammable
substances or damage are present!
Have a qualified technician clean the
torch or repair damage.
Use the regulator
1. Attach fuel gas hose (red) to torch
ONLY with the
2. Inspect torch handle and all
3
Model WT4000
acetylene connections are left-hand
threads.
Examine the hoses
carefully before
Tighten connections securely with
wrench.
counter-clockwise to disengage
regulator (no-flow).
valve until it is completely open.
not more than one full turn.
3-5 PSI to escape through the hose.
Allow oxygen to flow 3-5 seconds to
clear hose of preservative.
manner.
Always clear
hoses in a well
Do NOT use the
torch handle if
valve marked "Gas" and the Oxygen
(green) hose to valve marked "Oxy."
apparatus for dust, dirt, grease, oil,
other flammable substances or