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031078 calculated previously, and then the straight tread using the balusters to ensure that the structure
is aligned. Finally tighten the parts 003039 to a torque of 100 Nm. Remove the landing and assemble the
parts 047083 with the parts 011057 respecting the upper support surface. Drill a hole in the structure using
a 5 mm Ø bit and M6 thread. Trace the centre of the holes in correspondence to the plates 116024; drill a
hole in the wall using an 18 mm Ø bit and make an initial seat of 19 mm Ø and 15 mm deep in the hole for
the tightening nut 006001.Assemble the parts 006001 on the tie-rods 046029 without going to the end of
travel; fasten to the wall with chemical resin (not provided), wait for the resin to dry and then finally tighten
the parts 006001; cover with the caps 031083/031021/031044. Position the wooden landing and fasten
with the screws 002040. Continue with assembly of the remaining intermediate supports (Fig. 9).
Fastening to the wall and floor
17. Fasten the staircase to the wall using the parts 033010 with the parts 008004, 011053, 031059, 033056,
011057 and 005035 (drill a hole using an 8 mm Ø bit) (Fig. 9).
Stiffen the staircase in the following points:
a) Fit the telescopic central column 047087-047085 on the floor in an intermediate position (6th-7th rise)
using the parts 047089 and 031070; cut in height if necessary; the base 047087 and the end piece
047085 must have the same length; allow at least 25 cm for fitting the end piece 047085 to the base
047087. Drill a hole in the support using a 13 mm Ø bit and fasten the support bracket 047089 with the
parts 011062, 009047 and 005044. Drill the parts 047085 and 047087 (two holes) using a 9 mm Ø bit,
secure the base with silicone and assemble the locking part 046046 and 004052. Glue the parts 031083 or
031021 or 031044 with silicone in correspondence to the holes in the plate on the floor. In case of heights
over 160 cm, drill a hole in the floor using an 18 mm Ø bit and fasten with the parts 046029, 006001,
031083 or 031021 or 031044.
b) Fasten the staircase to the wall using the telescopic central column 047087, 047085 with the parts
046029 and 006001; drill a hole in the wall using an 18 mm Ø bit; make an initial seat of 19 mm Ø and 15
mm deep in the hole for the tightening nut 006001. Assemble the parts 006001 on the tie-rods 046029
without going to the end of travel; fasten to the wall with chemical resin, wait for the resin to dry and then
finally tighten the parts 006001. Drill a hole in the support using a 13 mm Ø bit and fasten the support
bracket 047089 with the parts 011062, 009047 and 005044.
Railing assembly
19. Cut the handrail segments 140053 to size; fit the end caps 033164 at the ends of the handrail with the
parts 011069 and 004034, drill a hole using a 6 mm Ø bit (Fig. 7). Join the handrail segments with the part
046011 interposing the part 031076. For optimal fastening, the handrail must be turned about 1/8 turn
from the contact point.
20. Secure the handrail to the balusters using the parts 002031 maintaining the balusters in vertical position.
In case of an external railing and a balustrade on the upper floor, fit the elbow parts 033162, 033163 and
033164 with the screws 012014 and 001017 for the changes in direction.
21. After fitting the handrail, tighten the screws 001004 and 001010.
22. Determine the position of the baluster on the tread in proximity of the staircase fulcrum on the inside. Cut
the balusters on the inside of the railing in such a way that the handrail does not interfere with the fulcrum
baluster fasteners.
23. Cut the handrail segments 140053 to size; assemble them with the part 046011 interposing the part
031076. For optimal fastening, the handrail must be turned about 1/8 turn from the contact point.
24. Fit the end caps 033164 on one end of the handrail with the parts 011052 and 004034, drill a hole using
a 6 mm Ø bit (Fig. 7). Fit the parts 033057, 033127, 033164, 005035, 011057 and 002033 on the other
end of the handrail. Fasten the handrail with the parts 002031. Determine the height of the baluster in
proximity of the fulcrum and position it checking that it is vertical.
25. In case of an external railing, adjust the baluster height so that the inclination of the handrail is the same
as that of the internal railing. Fasten the external railing to the wall in correspondence to the last baluster
(closest to the wall) (point 17). In case of an external railing and a balustrade on the upper floor, fit the elbow
parts 033162, 033163 and 033164 with the screws 012014 and 001017 for the changes in direction.
26. Determine the length of the rods 076058 based on the calculation made previously (point 14) and on
the staircase configuration and cut them. Assemble the rods 076058. To facilitate fitting the rods in
correspondence to the joining balusters, remove the parts 033159 and 033160. Finally, tighten the parts
001011 previously fitted in the parts 034040 of the intermediate balusters.
27. Complete railing assembly, fitting the parts 004051 in the side of the treads and the parts 031064 in the
lower part of the balusters 127031 or 127035 (Fig. 1).
28. Fit the parts 031063 in the parts 031062 and cover all the supports. Cut the part 031062 in
correspondence to the base support 116006.
29. Apply the adhesive label on the first tread on the railing side.
10 - Genius 050 - 060 RA
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